LAND CRUISER J100 Repair Manual RM03R0U Steering 2007 (EN)

REPAIR

Last Modified: 6-7-2017 6.8:8.0.40 Doc ID: RM0000018O4004X agn Model Year Start: 2007 Model: Land Cruiser Prod Date Range: [08/2006 - ] Title: POWER STEERING: POWER STEERING GEAR: COMPONENTS; 2007 MY Land Cruiser [08/2006 - ] COMPONENTS ILLUSTRATION ILLUSTRATION cardi

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REPAIR

Last Modified: 6-7-2017 6.8:8.0.40 Doc ID: RM0000018O6004X agn Model Year Start: 2007 Model: Land Cruiser Prod Date Range: [08/2006 - ] Title: POWER STEERING: POWER STEERING GEAR: DISASSEMBLY; 2007 MY Land Cruiser [08/2006 - ] DISASSEMBLY NOTICE: When using a vise, do not overtighten it. 1. FIX POWER STEERING GEAR ASSEMBLY (a) Using SST, fix the gear assembly in a vise, as shown in the illustration. SST: 09630-00014 09631-00142 2. REMOVE TURN PRESSURE TUBE ASSEMBLY (a) Using SST, remove the tube. SST: 09023-38201 3. REMOVE CLIP, RACK BOOT AND CLAMP (a) Using pliers, loosen the clamp, as shown in the illustration. NOTICE: Be careful not to damage the boot.

(b) Remove the clip, rack boot and clamp. (c) Use the same procedure described above for the other side. HINT: Mark the RH and LH rack boots. 4. REMOVE STEERING RACK END (a) Using a screwdriver and hammer, shake back the washer. NOTICE: Avoid any impact to the steering rack. (b) Using a spanner to hold the steering rack steady, and using SST, remove the rack end. SST: 09922-10010 NOTICE: Use SST 09922-10010 in the direction shown in the illustration. (c) Remove the claw washer. (d) Use the same procedure described above for the other side. cardi

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REPAIR

HINT: Mark the RH and LH rack boots. gn 5. REMOVE RACK GUIDE SPRING CAP LOCK NUT (a) Using SST, remove the lock nut. SST: 09922-10010 NOTICE: Use SST 09922-10010 in the direction shown in the illustration. 6. REMOVE RACK GUIDE SPRING CAP 7. REMOVE RACK GUIDE SPRING AND RACK GUIDE SUB-ASSEMBLY 8. REMOVE DUST COVER 9. REMOVE CONTROL VALVE HOUSING WITH CONTROL VALVE ASSEMBLY (a) Place matchmarks on the valve housing and rack housing. (b) Remove the 2 bolts. (c) Pull out the control valve assembly with the valve housing. (d) Remove the O-ring from the valve housing. 10. REMOVE CONTROL VALVE ASSEMBLY (a) Using SST, loosen the bearing guide nut. SST:

09631-20060 (b) Wind vinyl tape to the control valve shaft. (c) Using a plastic hammer, tap out the valve assembly with the nut from the control valve housing. NOTICE: Be careful not to damage the oil seal lip. (d) Remove the nut from the valve assembly. NOTICE: Be careful not to damage the oil seal lip. (e) Remove the O-ring from the nut. 11. REMOVE CYLINDER END STOPPER AND SPACER (a) Using SST, remove the stopper. SST: 09922-10010 cardia

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REPAIR

cardiagn.com NOTICE: Use SST 09922-10010 in the direction shown in the illustration. (b) Remove the O-ring from the stopper. 12. REMOVE STEERING RACK AND OIL SEAL (a) Using SST, press out the rack and oil seal. NOTICE: Take care not to drop the rack. SST: 09950-70010 09951-07200 (b) Remove the oil seal from the rack.

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