HOME 20. See Figure 2-19 . Install shifter arm perpendicular to frame rail for correct operation. Tighten clamp bolt to 14-16 Nm (11-12 ft-lbs). sm06268 21. If removed, attach shifter linkage to shifter arm and tighten to 9-15 Nm (80-132 in-lbs ). 22. Install solenoid cable terminal ring to starter post. 23. Tighten solenoid fasteners to the following torques: a. Solenoid cable terminal ring to starter post to 6-10 Nm (53-88 in-lbs ). b. Starter solenoid to frame posts to 6-10 Nm (53-88 in- lbs ). c. Install secondary clutch actuator onto clutch cover. 24. Install exhaust system. See 4.14 EXHAUST SYSTEM: VRSCAW or 1.16 REAR BELT DEFLECTION . Figure 2-19.
Shifter Arm Perpendicular to Frame Rail 25. Install drive sprocket by matching spokes of drive sprocket to open spaces of mounting flange and rotating sprocket to align sprocket bolt holes behind mounting flange bolt holes. 33. Fit radiator/oil cooler assembly to top mounting studs. Fit coolant out and in hoses to radiator beaded pipes. See 5.8 RADIATOR AND OIL COOLER . 26. Install and tighten three new locking bolts to 88-102 Nm (65-75 ft-lbs). 34. Install oil line quick connects to crankcase and oil filter mount oil fittings. See 5.7 OIL LINE FITTINGS . 27. Route drive belt over wheel sprocket and drive sprocket. 28. If removed, install and belt guard and debris deflector. See 35.
Push radiator/oil cooler assembly mounting pins and grommets into cross member. Thread cross member mounting bolts into frame. 2.36 BELT GUARD AND DEBRIS DEFLECTOR . NOTES stability and handling. Insufficient end play can cause bearing seizure. Either condition can cause loss of control, which could result in death or serious injury. (00285a) • Be sure to install all cable straps that were removed during disassembly in their original locations. 36. Tighten cooling system fasteners: 30. Tighten axle nut to 190-203 Nm (140-150 ft-lbs) and install snap ring. a. Cross member fasteners to 20-26 Nm (15-19 ft-lbs). 31. Install belt drive sprocket cover. Tighten cover fasteners b.
Top mounting flange nuts to 19-27 Nm (15-20 ft-lbs). to 6-10 Nm (53-88 in-lbs ). If necessary, install debris deflector and belt guard. c. Pipe clamp to 6.5 Nm (57 in-lbs ). 32. Install engine coolant pipes and hoses. Fasten p-clamp to cylinder head, pipe clamp, and worm drive clamps to both coolant pipe hoses. See 5.6 COOLANT PIPES AND HOSES . d. Pipe connecting clamp to 6-10 Nm (53-88 in-lbs ). e. P-clamp to 6-10 Nm (53-88 in-lbs ). f. Hose worm drive clamps to 3-4 Nm (27-35 in-lbs ). g. Install clutch actuator cover. 37. Route drain hose to overflow bottle. 38. Install radiator cover. See 5.8 RADIATOR AND OIL COOLER . 39. See Figure 2-8 . Connect: a.
Crank position sensor connector [79] (3). b. Top and bottom cooling fan connectors [97T] [97B] (2). c. Stator to voltage regulator connector [46] (1). d. Wiring frame clip (4). 2009 VRSC Service: Chassis 2-21 29. Adjust drive belt. See 1.16 REAR BELT DEFLECT ION. • Route hose to remo pedal above the clev Be sure remote hos nut to radiator/oil cooler as affect Check wheel bearing end play after tightening axle specified torque. Excessive end play can adversely