HOME handlebar. Figure 2-44. Handlebar Assembly 15. Install right handlebar switch housing. See 7.30 RIGHT HANDLEBAR SWITCH . INSTALLATION 16. Install rear view mirrors and turn signals. 1. See Figure 2-44 . Mount handlebars (8) on upper triple clamp (4). Tighten handlebar fasteners (5) to 41-47 Nm (31-35 ft-lbs). 17. Install maxi-fuse and right side cover. 2. fasteners (3) to 6-10 Nm (53-88 3. instrument cluster. NOTE 4. 5. 6. Tighten fasteners to 1.3-1.9 Nm (12-16 is01123 1 10 9 8 6 7 7. See Figure 2-43. Tighten headlamp bracket (2) fasteners (3) to 11-18 Nm (9-13 ft-lbs). NOTE 2 Before applying adhesive, clean the left handlebar with acetone. 8. Install left handgrip: a.
Using emery cloth, rough grip end of left handlebar. b. Apply LOCTITE PRISM PRIMER (770) to inside of new handgrip. Remove any excess PRISM PRIMER with a clean cloth. Wait two minutes for PRISM PRIMER to set before attempting the next step. c. Apply LOCTITE PRISM SUPERBONDER (411) to 3 inside of handgrip. Install handgrip on left handlebar. NOTE 4 SUPERBONDER will set in four minutes and be fully cured in 24 hours. 9. Install left turn signal assembly, front brake master cyl- inder/reservoir, and brake hand lever, and throttle control 5 handgrip. See 2.15 FRONT BRAKE MASTER CYL- INDER/RESERVOIR. 10. Install a new clip to hold the wiring harness to the left handlebar. 11.
Install left handlebar switch housing. See 7.31 LEFT HANDLEBAR SWITCH. 12. Install throttle cable to throttle control handgrip. See s (2) 2.10 THROTTLE CABLES. 13. Install right turn signal assembly, clutch master cyl- ners inder/reservoir, and clutch hand lever assembly. See 2.11 CLUTCH MASTER CYLINDER AND RESERVOIR. ot part of kit) 14. Install a new clip to hold wiring harness to the right 1. Instrument bezel 2. Top handlebar cover 3. Lower cover fasteners 4. Upper triple clamp 5. Handlebar attaching screw 6. Lower handlebar cover 7. Top handlebar cover faste 8. Handlebar 9. Instrument cluster 10. Left-side handlebar grip (n to handlebar (8).Tighten is01124 in-lbs).
onnect wiring harness to cover to lower handlebar ng removal or installation. bezel hook over tab on tilt bezel (1) and top ook snaps onto tab. mp bracket. Bezel edge of lower and upper cover. top handlebar cover (2), re instrument cluster (9). (12-16 in-lbs). Figure 2-45. Instrument Bezel Hook 2009 VRSC Service: Chassis 2-47 mp bracket. Bezel edge of lower and upper cover. top handlebar cover (2), re instrument cluster (9). (12-16 in-lbs). Figure 2-45. Instrumen 2009 VRSC t Bezel Hook Service: Chassis 2-47