HOME 3. Center handlebars. Verify that equal amounts of knurled areas on handlebar protrude from sides of upper handlebar clamp. NOTE SUPERBONDER will set in four minutes and be fully cured in 24 hours. 4. See Figure 2-47 . Position handlebars for rider posture and hold in position. 10. Install left turn signal assembly, front brake master cyl- inder/reservoir, and brake hand lever, and throttle control handgrip. See 2.15 FRONT BRAKE MASTER CYL- INDER/RESERVOIR . 5. Tighten two front fasteners until cast-in spacers of upper clamp contact handlebar lower clamp. 6. Tighten rear fasteners to 16-20 Nm (144-180 in-lbs ). 11. Install a new clip to hold the wiring harness to the left handlebar. 7.
Final tighten front fasteners to 16-20 Nm (144-180 in-lbs ). Slight gap between upper and lower clamps should exist at rear. 12. Install left handlebar switch housing. See 7.31 LEFT HANDLEBAR SWITCH . 8. Install instrument cluster. See 7.21 INSTRUMENT CLUSTER: VRSCDX . 13. Install throttle cable to throttle control handgrip. See 2.10 THROTTLE CABLES . NOTE Before applying adhesive, clean the left handlebar with acetone. 14. Install right turn signal assembly, clutch master cyl- inder/reservoir, and clutch hand lever assembly. See 2.11 CLUTCH MASTER CYLINDER AND RESERVOIR . 9. If removed, install left handgrip: 15. Install a new clip to hold wiring harness to the right handlebar. a.
Using emery cloth, rough grip end of left handlebar. b. Apply LOCTITE PRISM PRIMER (770) to inside of new handgrip. Remove any excess PRISM PRIMER with a clean cloth. Wait two minutes for PRISM PRIMER to set before attempting the next step. 16. Install right handlebar switch housing. See 7.30 RIGHT HANDLEBAR SWITCH . 17. Install rear view mirrors and turn signals. c. Apply LOCTITE PRISM SUPERBONDER (411) to inside of handgrip. Install handgrip on left handlebar. 18. Install Maxi-Fuse. 19. Adjust and tighten headlamp bracket to 34-41 Nm (25-30 ft-lbs). 2009 VRSC Service: Chassis 2-49