2009 — Camshaft and Secondary Timing Chain Removal

HOME is02334 10 9 11 Wear safety glasses or goggles when removing or installing retaining rings. Retaining rings can slip from the pliers and could be propelled with enough force to cause serious eye injury. (00312a) 16. See Figure 3-19 . Remove snap ring from crankshaft. NOTE 1 2 Do not disassemble the starter limiter assembly. Do not remove snap ring from limiter assembly. 5 7 4 sm00944 3 8 6 Figure 3-12. Cam Cover Torque Sequence 11. See Figure 3-15 . Holding 36 mm rotor nut with CRANK- SHAFT ROTATING WRENCH, loosen starter limiter fastener. Figure 3-15. Starter Limiter Fastener 12. See Figure 3-16 . Loosen triple sprocket fastener. 13. See Figure 3-17 .

Install ALTERNATOR ROTOR REMOVER (Part No. HD-45315) and finger tighten. 14. Use an impact socket and wrench to tighten the tool to remove the rotor and the ball clutch from the crankshaft taper. Use a light duty air impact wrench if necessary. NOTE Use caution not to drop the rotor shell during removal process. 15. See Figure 3-18 . Remove starter limiter fastener and starter limiter gear assembly. 3-20 2009 VRSC Service: Engine sm04537 Figure 3-13.Top Dead Center Positioning Tool 10. See Figure 3-14. Holding 36 mm rotor nut with CRANK- SHAFT ROTATING WRENCH (or 1/2 inch breaker bar and short extension on crank gear), loosen rotor fastener. Air impact tool may be used for REMOVAL ONLY.

Figure 3-14. Rotor Fastener sm00945