MAN — MAN EuroV MBE900 Operators Manual (EN)

Table of Contents Table of Contents 1 Forward .................................................................................................................................................................................... 4 1.1 Introduction..................................................................................................................................................................... 4 1.2 Non-Genuine and Rebuilt Component Quality Alert......................................................................................................

4 1.3 Personnel Requirements.................................................................................................................................................. 4 1.4 Engine Conversions and Modifications.......................................................................................................................... 4 1.5 Acronyms and Abbreviations.......................................................................................................................................... 4 2 To the Operator .......................................................................................................................................................................

6 2.1 To the Operator................................................................................................................................................................ 6 3 Caution Summary ................................................................................................................................................................... 7 3.1 Caution Summary............................................................................................................................................................

7 4 First Time Start Preparations .............................................................................................................................................. 13 4.1 System Checks.............................................................................................................................................................. 13 4.2 Starting the Engine........................................................................................................................................................

15 4.3 Cold Weather Operation................................................................................................................................................ 16 5 Detroit Diesel Electronic Control System Operation ......................................................................................................... 17 5.1 Detroit Diesel Electronic Control System Operation.................................................................................................... 17 6 Detroit Diesel Electronic Control System Features ............................................................................................................

19 6.1 Changing the Idle Speed............................................................................................................................................... 19 6.2 Stop Engine Override Option........................................................................................................................................ 19 6.3 Engine Protection..........................................................................................................................................................

19 7 Engine Systems ...................................................................................................................................................................... 20 7.1 Engine Systems............................................................................................................................................................. 20 8 EuroV MBE900 Aftertreatment System ............................................................................................................................. 21 8.1 EuroV MBE900 Aftertreatment System.......................................................................................................................

21 9 Diesel Exhaust Fluid Information ........................................................................................................................................ 22 9.1 Diesel Exhaust Fluid Information................................................................................................................................. 22 10 Diesel Exhaust Fluid Tank .................................................................................................................................................. 23 10.1 Diesel Exhaust Fluid Tank..........................................................................................................................................

23 11 Aftertreatment Maintenance .............................................................................................................................................. 24 12 Instrument Panel Lamps .................................................................................................................................................... 25 13 Diesel Exhaust Fluid Level Warning Lamps ..................................................................................................................... 27 13.1 Diesel Exhaust Fluid Level Warning Lamps...............................................................................................................

27 14 Maintenance ......................................................................................................................................................................... 28 14.1 MBE 900 EuroV Preventive Maintenance Tables - 93K222(CK-4) and 93K218(CJ-4)............................................ 28 14.2 Scheduled Intervals..................................................................................................................................................... 29 14.3 Schedule Use...............................................................................................................................................................

30 14.4 Required Maintenance Operations.............................................................................................................................. 30 14.5 Fuel Prefilter Element Cleaning.................................................................................................................................. 34 14.6 Main Fuel Filter Element Changing............................................................................................................................ 36 14.7 Engine Oil and Filter Changing..................................................................................................................................

37 14.8 Coolant Concentration Checking................................................................................................................................ 41 14.9 Coolant Flushing and Changing.................................................................................................................................. 42 14.10 Cooling System Inspecting........................................................................................................................................ 43 15 How to Procedures ...............................................................................................................................................................

45 15.1 How to Select Lubricating Oil.................................................................................................................................... 45 15.2 How to Replace the Lubricating Oil and Oil Filter..................................................................................................... 45 15.3 How to Select Diesel Fuel........................................................................................................................................... 48 15.4 Engine Out of Fuel – How to Restart..........................................................................................................................

49 15.5 How to Clean an Engine.............................................................................................................................................. 50 15.6 Cleaning/Flushing the Cooling System....................................................................................................................... 51 15.7 Coolant Selections and Maintenance.......................................................................................................................... 51 15.8 Coolant Fill Options....................................................................................................................................................

52 15.9 Coolant Do's and Don'ts.............................................................................................................................................. 53 15.10 Maintenance.............................................................................................................................................................. 54 2 All information subject to change without notice. Copyright © 2019 DETROIT DIESEL CORPORATION DDC-SVC-MAN-0207