MAN EuroV MBE900 Operators Manual (EN)

DDC-SVC-MAN-0207 EuroV MBE 900 Operators Manual Specifications are subject to change without notice. Detroit Diesel Corporation is registered to ISO 9001:2001. Copyright © Detroit Diesel Corporation. All rights reserved. Detroit Diesel Corporation is a Daimler company. Printed in U.S.A.

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Table of Contents Table of Contents 1 Forward .................................................................................................................................................................................... 4 1.1 Introduction..................................................................................................................................................................... 4 1.2 Non-Genuine and Rebuilt Component Quality Alert......................................................................................................

4 1.3 Personnel Requirements.................................................................................................................................................. 4 1.4 Engine Conversions and Modifications.......................................................................................................................... 4 1.5 Acronyms and Abbreviations.......................................................................................................................................... 4 2 To the Operator .......................................................................................................................................................................

6 2.1 To the Operator................................................................................................................................................................ 6 3 Caution Summary ................................................................................................................................................................... 7 3.1 Caution Summary............................................................................................................................................................

7 4 First Time Start Preparations .............................................................................................................................................. 13 4.1 System Checks.............................................................................................................................................................. 13 4.2 Starting the Engine........................................................................................................................................................

15 4.3 Cold Weather Operation................................................................................................................................................ 16 5 Detroit Diesel Electronic Control System Operation ......................................................................................................... 17 5.1 Detroit Diesel Electronic Control System Operation.................................................................................................... 17 6 Detroit Diesel Electronic Control System Features ............................................................................................................

19 6.1 Changing the Idle Speed............................................................................................................................................... 19 6.2 Stop Engine Override Option........................................................................................................................................ 19 6.3 Engine Protection..........................................................................................................................................................

19 7 Engine Systems ...................................................................................................................................................................... 20 7.1 Engine Systems............................................................................................................................................................. 20 8 EuroV MBE900 Aftertreatment System ............................................................................................................................. 21 8.1 EuroV MBE900 Aftertreatment System.......................................................................................................................

21 9 Diesel Exhaust Fluid Information ........................................................................................................................................ 22 9.1 Diesel Exhaust Fluid Information................................................................................................................................. 22 10 Diesel Exhaust Fluid Tank .................................................................................................................................................. 23 10.1 Diesel Exhaust Fluid Tank..........................................................................................................................................

23 11 Aftertreatment Maintenance .............................................................................................................................................. 24 12 Instrument Panel Lamps .................................................................................................................................................... 25 13 Diesel Exhaust Fluid Level Warning Lamps ..................................................................................................................... 27 13.1 Diesel Exhaust Fluid Level Warning Lamps...............................................................................................................

27 14 Maintenance ......................................................................................................................................................................... 28 14.1 MBE 900 EuroV Preventive Maintenance Tables - 93K222(CK-4) and 93K218(CJ-4)............................................ 28 14.2 Scheduled Intervals..................................................................................................................................................... 29 14.3 Schedule Use...............................................................................................................................................................

30 14.4 Required Maintenance Operations.............................................................................................................................. 30 14.5 Fuel Prefilter Element Cleaning.................................................................................................................................. 34 14.6 Main Fuel Filter Element Changing............................................................................................................................ 36 14.7 Engine Oil and Filter Changing..................................................................................................................................

37 14.8 Coolant Concentration Checking................................................................................................................................ 41 14.9 Coolant Flushing and Changing.................................................................................................................................. 42 14.10 Cooling System Inspecting........................................................................................................................................ 43 15 How to Procedures ...............................................................................................................................................................

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EuroV MBE 900 Operators Manual 15.11 Appendix A - Definitions.......................................................................................................................................... 56 15.12 Appendix B - General Coolant Information.............................................................................................................. 57 15.13 Appendix C - Detroit™ Cooling System Maintenance Products.............................................................................. 59 15.14 Checking the Hoses...................................................................................................................................................

60 15.15 How to Service the Dry Type Air Cleaner................................................................................................................ 61 16 Detroit Genuine Coolanat Engine Products ...................................................................................................................... 62 16.1 Detroit Genuine Coolant Engine Products.................................................................................................................. 62 17 Engine Oil Capacities ..........................................................................................................................................................

64 17.1 Engine Oil Capacities - EuroV.................................................................................................................................... 64 All information subject to change without notice. 3 DDC-SVC-MAN-0207 Copyright © 2019 DETROIT DIESEL CORPORATION

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1.5 Acronyms and Abbreviations

1 Forward 1 Forward 1.1 Introduction This manual is intended for use by the operator of a Detroit™ engine used in On-Highway Vehicle applications. 1.2 Non-Genuine and Rebuilt Component Quality Alert Maintenance procedures must be followed in order to continue satisfactory engine performance and durability and to ensure engine coverage under the manufacturer's warranty. Many of these maintenance procedures ensure that the engine complies with applicable emissions standards. Proper maintenance procedures, using specific components engineered to comply with emissions regulations, may be performed by an authorized Detroit™ distributor or dealer, an independent outlet or the operator / owner.

The owner is responsible for determining the suitability of components to maintain emissions compliance during the engine's useful emission life. Detroit™ cautions that the indiscriminate rebuilding of precision components, without the benefit of specifications, specialized equipment, and knowledge of the electronic operating system, will jeopardize performance or lead to more serious problems, and can take the engine outside of emissions standards. There are several other components in an engine, such as turbocharger, that are specifically designed and manufactured to exacting standards for emissions compliance.

It is important that these components, if replaced, modified or substituted, can be verified to ensure that the engine remains in compliance with emissions standards. The use of inadequately engineered, manufactured or tested components in repair or rebuild of the engine may be in violation of emissions standards regulations. Furthermore, modern engines exhibit operating parameters which require the use of proper fluids, such as fuel, coolant and lubricating oil, to maintain long engine life. The use of fluids that do not meet Detroit™ specifications may result in premature wear or engine failure.

1.3 Personnel Requirements Work on the engine should be carried out only by skilled technicians who have been instructed in the specific skills necessary for the type of work being performed. 1.4 Engine Conversions and Modifications The function and safety of the engine could be affected if unauthorized modifications are made to it. Detroit™ will not accept responsibility for any resulting damage. Tampering with the fuel injection system and engine electronics could also affect engine power output or exhaust emission levels. Compliance with the manufacturer's settings and with statutory environmental protection regulations cannot then be guaranteed. 1.5 Acronyms and Abbreviations Table 1.

4 All information subject to change without notice. Copyright © 2019 DETROIT DIESEL CORPORATION DDC-SVC-MAN-0207 Acronyms and Abbreviations ATF Automatic Transmission Fluid m Meter CAC Charge Air Cooler MCM Motor Control Module CAN Controller Area Network MIL Malfunction Indicator Lamp CARB California Air Resources Board mpg Miles per Gallon

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