MAN DD13 DD15 Engine Application Installation Manual

ATTENTION This document is a guideline for qualified personnel. It is intended to be used by equipment manufacturers and contains Detroit Diesel Corporation's recommendations for the ancillary systems supporting the Detroit Diesel engines covered by this document. The equipment manufacturer is responsible for developing, designing, manufacturing and installing these systems, including component qualification. The equipment manufacturer is also responsible for furnishing equipment users complete service and safety information for these systems.

Detroit Diesel Corporation makes no representations or warranties regarding the information contained in installation of these ancillary systems, or the preparation or distribution to equipment users of preliminary and incomplete and is subject to change without notice. TRADEMARK INFORMATION DD Platform, DDEC®, Ether Start®, Diagnostic Link® are registered trademarks of Detroit Diesel Corporation. Fuel Pro® and Pro-Chek® are registered trademarks of Davco Manufacturing, L.L.C. Viton® is a registered trademark of DuPont Dow Elastomers L.L.C. Loctite® is a registered trademark of Loctite Corporation. Delco Remy® is a registered trademark of Delco Remy America, Inc.

Leece-Neville® is a registered trademark of Leece-Neville Company.

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DD PLATFORM APPLICATION AND INSTALLATION MANUAL DD PLATFORM APPLICATION AND INSTALLATION MANUAL ABSTRACT This manual discusses the proper application and installation of the Detroit Diesel DD Platform engine. The intention of this manual is to provide information in general terms so that it may be applicable for all applications unless specifically noted or identified. This manual contains the following information: General information on safety precautions and on accessing installation drawings Specific component and accessory information on various production models Information on the air inlet, exhaust, cooling, fuel, lubrication, electrical, mounting, and starting aid systems.

Information on the data can be found on the www.detroitdiesel.com, a website that provides information such as technical data and installation drawings. All information subject to change without notice. i DDC-SVC-MAN-0073 Copyright © 2009 DETROIT DIESEL CORPORATION

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ABSTRACT ii All information subject to change without notice. DDC-SVC-MAN-0073 Copyright © 2009 DETROIT DIESEL CORPORATION

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DD PLATFORM APPLICATION AND INSTALLATION MANUAL TABLE OF CONTENTS 1 INTRODUCTION ................................................................................................................. 1- 1 2 SAFETY PRECAUTIONS ................................................................................................... 2- 1 2.1 SAFETY MEASURES ..................................................................................................... 2- 2 2.2 STANDS ..........................................................................................................................

2- 2 2.3 GLASSES ....................................................................................................................... 2- 2 2.4 WELDING ....................................................................................................................... 2- 2 2.5 WORK PLACE ............................................................................................................... 2- 4 2.6 CLOTHING ...................................................................................................................... 2- 5 2.7 ELECTRIC TOOLS .........................................................................................................

2- 5 2.8 AIR .................................................................................................................................. 2- 5 2.9 FLUIDS AND PRESSURE .............................................................................................. 2- 5 2.10 BATTERIES .................................................................................................................... 2- 6 2.11 FIRE ................................................................................................................................ 2- 7 2.12 FLUOROELASTOMER ...................................................................................................

2- 7 3 ENGINE AND ACCESSORY IDENTIFICATION ................................................................. 3- 1 3.1 ENGINE AND ACCESSORY IDENTIFICATION DESCRIPTION ................................... 3- 2 3.2 MAJOR COMPONENT LOCATIONS .............................................................................. 3- 4 3.3 ENGINE IDENTIFICATION ............................................................................................. 3- 5 4 AIR INLET SYSTEM ........................................................................................................... 4- 1 4.1 AIR INLET SYSTEM DESCRIPTION ..............................................................................

4- 2 4.1.1 DD PLATFORM ON-HIGHWAY ENGINES ................................................................. 4- 2 4.2 INSTALLATION REQUIREMENTS ................................................................................. 4- 4 4.2.1 DRY PAPER ELEMENT AIR CLEANERS .................................................................. 4- 5 4.2.1.1 LIGHT-DUTY AIR CLEANER ............................................................................... 4- 5 4.2.1.2 MEDIUM-DUTY USE AIR CLEANER ................................................................... 4- 6 4.2.1.3 HEAVY-DUTY USE AIR CLEANER .....................................................................

4- 7 4.2.1.4 EXTRA HEAVY-DUTY USE ................................................................................. 4- 9 4.2.1.5 FOAM TYPE AIR CLEANERS .............................................................................. 4-10 4.2.1.6 OIL-BATH AIR CLEANERS .................................................................................. 4-10 4.2.1.7 AUXILIARY PRECLEANERS ............................................................................... 4-10 4.2.1.8 INLET SCREENS ................................................................................................. 4-11 4.2.1.9 RAIN CAPS AND INLET HOODS ........................................................................

4-11 4.2.1.10 WATER DRAINS ................................................................................................... 4-12 4.2.1.11 INLET SILENCERS .............................................................................................. 4-12 4.2.1.12 AIR CLEANER SELECTION ................................................................................ 4-12 4.2.2 RESTRICTION INDICATOR ....................................................................................... 4-13 4.2.3 PIPEWORK ................................................................................................................

4-15 4.2.3.1 PIPEWORK MATERIAL SPECIFICATIONS ......................................................... 4-15 4.2.3.2 DIFFUSERS ......................................................................................................... 4-15 4.2.4 HOSE CONNECTIONS .............................................................................................. 4-16 4.3 DESIGN GUIDELINES .................................................................................................... 4-17 All information subject to change without notice. iii DDC-SVC-MAN-0073 Copyright © 2009 DETROIT DIESEL CORPORATION

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