DDC-SVC-MAN-0209 DD Platform EuroV Operators Manual Specifications are subject to change without notice. Detroit Diesel Corporation is registered to ISO 9001:2001. Copyright © Detroit Diesel Corporation. All rights reserved. Detroit Diesel Corporation is a Daimler company. Printed in U.S.A.

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Table of Contents Table of Contents Forward ............................................................................................................. 4 Introduction.................................................................................................... 4 Non-Genuine and Rebuilt Component Quality Alert.................................... 4 Personnel Requirements................................................................................ 4 Engine Conversions and Modifications......................................................... 5 To the Operator .................................................................................................

6 Caution Summary ............................................................................................. 8 Engine Identification ...................................................................................... 15 Engine Components - EuroV DD Platform................................................. 15 Engine Model and Serial Number Designation........................................... 18 Operating Instructions for Starting the Engine ........................................... 21 First Time Start Preparations....................................................................... 21 Detroit Diesel Electronic Controls (DDEC) System ....................................

39 DDEC System.............................................................................................. 39 Detroit Diesel Electronic Control System Operation.................................. 42 Detroit Diesel Electronic Control System Features..................................... 45 Accelerating the Vehicle.............................................................................. 48 Cruise Control.............................................................................................. 48 Engine Brake and Cruise Control................................................................

51 DD Platform Shifting................................................................................... 51 Idling............................................................................................................ 52 Engine Brake System ...................................................................................... 53 Driver Control Switches.............................................................................. 53 Clutch Pedal and Throttle Position Controls............................................... 53 Engine Brake Activation Conditions...........................................................

53 Engine Brake Operation............................................................................... 53 Anti-Lock Braking Systems........................................................................ 54 Operating on Flat, Dry Pavement................................................................ 55 Operating Down a Long, Steep Grade......................................................... 55 Operating on Wet or Slippery Pavement..................................................... 56 Engine Systems ...............................................................................................

58 EuroV Aftertreatment System ....................................................................... 60 Diesel Exhaust Fluid Information ................................................................. 62 Diesel Exhaust Fluid Tank ............................................................................. 63 Aftertreatment Maintenance ......................................................................... 64 Instrument Panel Lamps ................................................................................ 65 Diesel Exhaust Fluid Level Warning Lamps ................................................

68 Preventive Maintenance Intervals ................................................................ 69 EuroV Maintenance Tables - 93K222(CK-4) and 93K223(FA-4) .............. 74 Routine Preventive Maintenance .................................................................. 77 Monitoring the Lubricating Oil................................................................... 77 Monitoring the Lubricating Oil Filter.......................................................... 78 Monitoring the Cooling System................................................................... 79 2 All information subject to change without notice. Copyright © 2019 DETROIT DIESEL CORPORATION DDC-SVC-MAN-0209

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DD Platform EuroV Operators Manual Inspection of the Radiator............................................................................ 80 Monitoring the Fuel Filters.......................................................................... 80 Adjusting the Valve Lash............................................................................. 81 Monitoring the Belt Tensioner..................................................................... 81 Poly-V-Belt Inspection................................................................................. 81 Monitoring the Serpentine Belts..................................................................

83 Inspection of the Air Intake System............................................................ 84 Monitoring the Air Cleaner.......................................................................... 84 Monitoring the Exhaust System................................................................... 84 Inspection of the Air Compressor................................................................ 85 Monitoring the Fuel and Fuel Tank............................................................. 85 Inspection of Hoses and Fittings for Fuel Leaks......................................... 85 Inspection of the Turbocharger and Charge Air Cooler..............................

86 Inspection of the Battery.............................................................................. 87 Steam Cleaning the Engine.......................................................................... 88 Inspection of the Battery-Charging Alternator............................................ 88 Lubricating the Fan Hub.............................................................................. 89 Checking the Vibration Damper.................................................................. 89 How to Procedures ..........................................................................................

91 How to Select Lubricating Oil..................................................................... 91 Cold Weather Starting.................................................................................. 91 When to Change Oil.................................................................................... 92 How to Replace the Lubricating Oil and Oil Filter..................................... 92 How to Select Diesel Fuel........................................................................... 96 How to Replace the Fuel Filters..................................................................

98 Engine Out of Fuel – How to Restart........................................................ 103 How to Clean an Engine............................................................................ 104 Cleaning/Flushing the Cooling System..................................................... 105 Coolant Selections and Maintenance......................................................... 106 Coolant Fill Options.................................................................................. 107 Coolant Do's and Don'ts............................................................................

109 Maintenance............................................................................................... 111 Appendix A - Definitions........................................................................... 114 Appendix B - General Coolant Information.............................................. 115 Appendix C - Detroit™ Cooling System Maintenance Products.............. 117 Checking the Hoses................................................................................... 120 How to Service the Dry Type Air Cleaner................................................. 120 Engine Storage ..............................................................................................

121 Preparing Engine for Storage..................................................................... 121 Procedure for Restoring to Service an Engine that Has Been in Extended Storage....................................................................................................... 124 Customer Assistance ..................................................................................... 127 Availability of Detroit™ Service Outlets.................................................. 127 Detroit Genuine Coolant Engine Products ................................................. 128 Engine Oil Capacities - EuroV ....................................................................

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Personnel Requirements

Forward Forward Introduction This manual is intended for use by the operator of a Detroit™ engine used in On- Highway Vehicle applications. Non-Genuine and Rebuilt Component Quality Alert Electronic engine controls have been instrumental in aiding engine manufacturers meet federal emission requirements and the ever-increasing performance demands of the customer. Maintenance procedures must be followed in order to continue satisfactory performance and durability and to ensure coverage of the engine under the manufacturer’s warranty. Many of these maintenance procedures also ensure that the engine continues to comply with applicable emissions standards.

Proper maintenance procedures, using specific components engineered to comply with emissions regulations, may be performed by an authorized Detroit™ distributor or dealer, an independent outlet or the operator or owner. The owner is responsible for determining the suitability of components to maintain emissions compliance during the engine’s useful emission life. Detroit™ cautions that the indiscriminate rebuilding of precision components, without the benefit of specifications, specialized equipment, and knowledge of the electronic operating system, will jeopardize performance or lead to more serious problems, and can take the engine outside of compliance with emission standards.

There are several other components in an engine, including but not limited to the turbocharger, camshaft, piston, diesel exhaust fluid pump, which are specifically designed and manufactured to exacting standards for emissions compliance. It is important that these components, if replaced, modified or substituted, can be verified thus ensuring that the engine remains in compliance with emissions standards. The use of inadequately engineered, manufactured or tested components in the repair or rebuild of the engine may be in violation of federal regulations.

Furthermore, modern engines exhibit operating parameters which require the use of proper fluids, such as fuel, coolant and lubricating oil, to maintain long engine life. The use of fluids that do not meet Detroit™ specifications may result in premature wear or engine failure. Personnel Requirements Work on the engine should be carried out only by skilled technicians who have been instructed in the specific skills necessary for the type of work being performed. 4 All information subject to change without notice. Copyright © 2019 DETROIT DIESEL CORPORATION DDC-SVC-MAN-0209

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