SERIES 60 SERVICE MANUAL TABLE OF CONTENTS GENERAL INFORMATION ...................................................................... 1 SCOPE AND USE OF THIS MANUAL .................................................... 3 CLEARANCE OF NEW PARTS AND WEAR LIMITS .............................. 3 THE FOUR CYCLE PRINCIPLE FOR DIESEL ENGINES ...................... 4 FOUR CYCLE PRINCIPLE FOR NATURAL GAS ENGINES .................. 6 GENERAL DESCRIPTION ...................................................................... 8 GENERAL SPECIFICATIONS ................................................................. 14 GENERAL SPECIFICATIONS FOR THE SERIES 60G ENGINE ............
15 ENGINE MODEL, SERIAL NUMBER AND OPTION LABEL ................... 16 ENGINE MODEL, SERIAL NUMBER AND OPTION LABEL (SERIES 60G ENGINE) .......................................................................................... 19 REPLACING AND REPAIRING ............................................................... 20 DISASSEMBLY ........................................................................................ 20 CLEANING ............................................................................................... 21 SAFETY PRECAUTIONS .......................................................................
27 FLUOROELASTOMER (VITON) CAUTION ............................................. 40 ENGINE VIEWS ....................................................................................... 41 ENGLISH TO METRIC CONVERSION .................................................... 46 DECIMAL AND METRIC EQUIVALENTS ................................................ 47 SPECIFICATIONS ................................................................................... 48 1 ENGINE 1.1 CYLINDER BLOCK AND CYLINDER LINER .......................................... 1-3 1.2 CYLINDER HEAD ....................................................................................
1-30 1.3 VALVE AND INJECTOR OPERATING MECHANISM .............................. 1-60 1.4 VALVES, SPRINGS, GUIDES, INSERTS, SEALS AND ROTATORS ...... 1-79 1.5 ENGINE LIFTER BRACKETS .................................................................. 1-106 1.6 ROCKER COVER .................................................................................... 1-111 1.7 CRANKSHAFT ........................................................................................ 1-129 1.8 CRANKSHAFT OIL SEALS ..................................................................... 1-150 1.9 CRANKSHAFT MAIN BEARINGS ...........................................................
1-164 1.10 GEAR CASE COVER PRE-EXHAUST GAS RECIRCULATION (EGR) .. 1-175 1.11 GEAR CASE COVER EXHAUST GAS RECIRCULATION (EGR) MODEL .................................................................................................... 1-190 1.12 GEAR CASE PRE-EXHAUST GAS RECIRCULATION (EGR) ................ 1-210 1.13 GEAR CASE EXHAUST GAS RECIRCULATION (EGR) MODEL ........... 1-231 1.14 CRANKSHAFT VIBRATION DAMPER .................................................... 1-242 1.15 CRANKSHAFT PULLEY .......................................................................... 1-252 1.16 FLYWHEEL .............................................................................................
1-266 1.17 RING GEAR ............................................................................................. 1-275 1.18 FLYWHEEL HOUSING ............................................................................ 1-277 1.19 PISTON AND PISTON RING ................................................................... 1-285 All information subject to change without notice. (Rev. 2005) 6SE483 0507 Copyright © 2005 DETROIT DIESEL CORPORATION v