SERIES 60 SERVICE MANUAL 1.1.4 Reassembly of Cylinder Block After the cylinder block has been cleaned and inspected, assemble the engine as follows: EYE INJURY To avoid injury from flying debris when using compressed air, wear adequate eye protection (face shield or safety goggles) and do not exceed 276 kPa (40 psi) air pressure. 1. Before a reconditioned or new service replacement cylinder block is used, steam clean it to remove the rust preventive and blow out the oil galleries with compressed air. 2. If a new service replacement block is used, stamp the engine serial number and model number on the pad provided on the left side of the block, just below the deck. See Figure 1-17.
Figure 1-17 Location of Engine Serial and Model Numbers 3. Also stamp the position numbers on the main bearing caps and the position of the No. 1 bearing on the cooler side of the oil pan mounting flange of the block. 4. Install the main bearing caps in their original positions; refer to section 1.9.3. All information subject to change without notice. (Rev. 2005) 6SE483 0507 Copyright © 2005 DETROIT DIESEL CORPORATION 1-25