The Charles Machine Works, Inc. JT5/FT5 User Manual (EN)

Title Page

1 JT5/FT5 ISSUE NO. 03PL-10/11 For Replacement Copy Order P/N 053-2354 This manual contains information concerning the following models: JT5, FT5 This product is covered by one or more of the following patents:

US B1 4,858,704; 4,953,638; 5,148,880; 5,242,026; 5,341,887; 5,490,569; 5,684,466; 5,713,423, 5,794,719; 5,880,680; 5,941,322; 6,085,852; 6,109,371; 6,179,065; 6,216,803; 6,250,403; 6,250,404; 6,290,606; 6,311,790; 6,411,094; 6,543,551; 6,550,547; 6,672,409; 6,739,413; 6,776,246; 6,808,210; 6,827,158; RE37,450; RE37,923; RE37,975; RE38,418 AU 689,533; 706,544; 718,034, 755,862 CA 2,156,398 FR 674,093 DE 694 17 019; 695 29 634; 297 01 406 EP 0683845; 0674093; 0817901; 0846841 GB 2,209,239; 2,312,006; EP674,093; EP846,841 JP 3,458,247 Other U.S. and foreign patents pending Copyright 2011 by The Charles Machine Works, Inc.

, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc. ID0270438

Стр. 2

Title Page

FOREWORD___________ 3 This manual contains illustrated parts lists to help you select quality ProTech ® Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will lessen the productivity of your equipment. Part numbers enclosed in a box are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you. Footnotes provide more information to help you identify parts shown in the manual. Assembly instructions and Tech Bits articles referenced in footnotes are available through your local Ditch Witch dealer. Description and specifications in this book were current at publication.

However, The Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements. Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment. Keep the following in mind when ordering ProTech replacement parts: Specify parts you need by part number and description, not by illustration reference numbers. Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new. Thank you for buying and using Ditch Witch equipment and ProTech replacement parts. 8/6/2010, Rev-B 800-001

Стр. 4

Title Page

4 WARRANTY __________________________ DW WARRANTY Policy July, 2005 POLICY 1: DITCH WITCH ® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments).

Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work. EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages. All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations. All engines and engine accessories (these are covered by original manufacturer’s warranty). Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.) ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate. Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply.

Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state. For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer. Ver. 03 ID0134872

Стр. 5

Title Page

CONTENTS ______________________ 5 Decals Decal Location - FT5 ................................ 12 Decal Location - JT5 ................................... 8 Engine Components Air Filter System ...................................... 22 Engine Enclosure .................................... 30 Engine Mount .......................................... 18 Exhaust/Throttle ...................................... 20 Fixed Hood ............................................. 34 Fixed Hood Support ................................ 36 Fuel Tank ................................................ 28 Pump Mount ...........................................

16 Radiator .................................................. 26 Relay Panel ............................................ 24 Removable Hood .................................... 32 Frame Components Carriage .................................................. 56 Drill Frame .............................................. 46 Hose Carrier ............................................ 64 Idler Assembly ........................................ 42 Inner Roller ............................................. 44 Pipe Cover .............................................. 48 Rotating Wrench ..................................... 54 Rotation Gearbox ....................................

58 Stabilizer & Pivot ..................................... 50 Stationary Wrench ................................... 52 Thrust Drive ............................................ 60 Tracks ..................................................... 40 Water Swivel & Slide ................................ 62 Operator’s Station Console ................................................... 74 Operator’s Station - Controls ..................... 70 Operator’s Station - Seat .......................... 68 Setup Valve ............................................ 76 Wrench Valve .......................................... 72 Hydraulics Anchor Hydraulics - Left ..........................

104 Anchor Hydraulics - Right ........................ 106 Auxiliary Valves Pressure ........................ 90 Drilling Fluid Motor Hydraulics ................. 98 Ground Drive Hydraulics ......................... 94 Hydraulic Cylinder (2.0” X 1.0” ) ................... 108 Hydraulic Cylinder (2.5” X 1.25” ) ................ 110 Hydraulic Oil Cooler ................................. 82 Hydraulic Reservoir/Battery...................... 80 Rotating Wrench Hydraulics ................. 100 Hydraulics, continued Rotation Hydraulics .................................. 86 Stabilizer/Tilt Hydraulics .......................... 96 Stationary Wrench Hydraulics ...............

102 Thrust Hydraulics .................................... 88 Thrust/Rotation Valve Hydraulics ............. 84 Wrench/Anchor Valve Return .................. 92 Anchor System Anchor System ...................................... 116 Anchor Valve Mount .............................. 114 Fluid System Drill Fluid Pump ...................................... 124 Drill Fluid Pump Inlet ............................. 120 Drill Fluid Pump Outlet .......................... 122 Engine – Honda, 5.5 hp ............................. 140 Fluid Transfer Hopper – FT5, ZFT5 ........... 142 Fluid Transfer System - FT5 - Begins ........ 128 Fluid Transfer System - FT5 - Ends ..........

132 Fluid Transfer System - ZFT5 ................. 136 Garden Hose Adapter ............................ 126 Accessories 2 Gallon Thread Lubricator .................... 148 Antifreeze Kit ......................................... 154 Electric Thread Lubricator ..................... 146 Fluid Mixing Accessories ........................ 160 Grease Pump – Low Output .................. 152 Pump/Bucket Assembly ........................ 150 Umbrella Kit .......................................... 156 Wash Wand Kit ..................................... 158 Miscellaneous Bolt/Nut Torque Chart ............................ 164 Filters ....................................................

168 Optional Kits .......................................... 168 Parts Manual Change Request ............. 169 Related Publications .............................. 168 Replacement O-Ring Chart .................... 167 Warranty Registration ........................... 172 ID0270468

Стр. 6