ProTech JT100 All Terrain Service Manual & Parts Guide PDF (EN)

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1 JT100/JT100 All Terrain ISSUE NO. 04PL-05/11 For Replacement Copy Order P/N 053-1232 JT100, JT100 All Terrain This product is covered by one or more of the following patents:

US B1 4,858,704; 4,953,638; 5,148,880; 5,242,026; 5,341,887; 5,490,569; 5,684,466; 5,713,423, 5,794,719; 5,880,680; 5,941,322; 6,085,852; 6,109,371; 6,179,065; 6,216,803; 6,250,403; 6,250,404; 6,290,606; 6,311,790; 6,411,094; 6,543,551; 6,550,547; 6,672,409; 6,739,413; 6,776,246; 6,808,210; 6,827,158; RE37,450; RE37,923; RE37,975; RE38,418 AU 689,533; 706,544; 718,034, 755,862 CA 2,156,398 FR 674,093 DE 694 17 019; 695 29 634; 297 01 406; EP 0683845; 0674093; 0817901; 0846841 GB 2,209,239; 2,312,006; EP674,093; EP846,841 JP 3,458,247 Other U.S. and foreign patents pending This manual contains information concerning the following models:

Copyright 2009, 2010, 2011 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc. ID0227413

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FOREWORD___________ 3 This manual contains illustrated parts lists to help you select quality ProTech ® Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will lessen the productivity of your equipment. Part numbers enclosed in a box are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you. Footnotes provide more information to help you identify parts shown in the manual. Assembly instructions and Tech Bits articles referenced in footnotes are available through your local Ditch Witch dealer. Description and specifications in this book were current at publication.

However, The Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements. Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment. Keep the following in mind when ordering ProTech replacement parts: Specify parts you need by part number and description, not by illustration reference numbers. Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new. Thank you for buying and using Ditch Witch equipment and ProTech replacement parts. 8/6/2010, Rev-B 800-001

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4 WARRANTY __________________________ DW WARRANTY Policy July, 2005 POLICY 1: DITCH WITCH ® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments).

Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work. EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages. All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations. All engines and engine accessories (these are covered by original manufacturer’s warranty). Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.) ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate. Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply.

Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state. For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer. Ver. 03 ID0134872

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Contents

CONTENTS ______________________ 5 Decals Decal Location - AT/JT100 ................................. 8 Engine Components Spindle Brake ................................................. 56 Spindle Drive Assembly (AT) ........................... 76 Stabilizers ...................................................... 108 Thrust Drive ..................................................... 68 Thrust Drive Gearbox ...................................... 70 Thrust Planetary Gearbox ................................ 84 Top Lining/Panel ............................................ 128 Track Group (Rubber) Begins w/ ...................... 102 Track Group (Steel) Begins w/ .........................

104 Windshield Wipers/Washer ........................... 126 Hydraulics Air Filter Assembly ........................................... 20 Battery & Power Cables ................................... 34 Charge Air Cooler ............................................ 24 Engine Mount ................................................... 18 Engine Service ................................................. 16 Exhaust ............................................................ 22 Expansion Tank ............................................... 32 Fan Drive.......................................................... 26 Radiator Mounting ............................................

28 Radiator Plumbing ........................................... 30 Frame Components Auxiliary Valve ............................................... 214 Auxiliary Valve Hydraulics .............................. 212 Cab Swing Hydraulics .................................... 244 Case Drain (Ground Drive) ............................ 240 Case Drain Hyd Rotation & Thrust Pumps ............ 200 Case Drain Hyd Rotation Motor Begins w/ ............ 196 Case Drain Hyd Rotation Motor Ends w/ .............. 194 Charge Filter Hydraulics (AT) .......................... 160 Charge Filter Hydraulics (JT) .......................... 158 Charge Manifold ............................................

210 Cooler Outlet Hydraulics (AT) ......................... 206 Cooler Outlet Hydraulics (JT) Begins w/ ............ 204 Fluid Pump Control ........................................ 156 Hydraulic Cylinder (2.0 X 1.25 X 14.25) ............... 248 Hydraulic Cylinder (3.0" X 1.75") ........................ 250 Hydraulic Cylinder (3.5" X 2.0") ......................... 252 Hydraulic Cylinder (4.0" X 2.25") ........................ 254 Hydraulic Cylinder (6" X 4" X 3") ........................ 246 Hydraulic Control Valve ................................. 216 Hydraulic Reservoir (AT) ................................. 164 Hydraulic Reservoir (JT) .................................

162 Hydrostatic Gauge Hyd (AT) ........................... 172 Hydrostatic Gauge Hyd (JT) Begins w/ .............. 170 Hydrostatic Gauge Hyd (JT) Ends w/ ................ 168 Inner Rotation Plumbing ................................ 198 Left Ground Drive Hydraulics Begins w/ ........... 236 Left Stabilizer Hydraulics ............................... 232 Load Sense Valve (AT) ................................. 226 Oil Cooler Hydraulics ..................................... 202 Park Brake Hydraulics ................................... 242 Pilot Valve Hydraulics .................................... 208 Pivot Front Lift Hydraulics ..............................

228 Pivot Rear Lift Hydraulics .............................. 230 Pump Hydraulics ............................................ 166 Pump Mounting .............................................. 150 Right Ground Drive Hydraulics ...................... 238 Right Stabilizer Hydraulics ............................. 234 Rotating Clamp Hydraulics Begins w/ ............... 220 Rotating Clamp Hydraulics Ends w/ ................. 218 Rotation Motor Hydraulics ............................ 176 Rotation Pump Control .................................. 152 Rotation Pump Hydraulics ............................. 174 Stationary Clamp Hydraulics Begins w/ ............

224 Assisted Makeup ............................................. 38 Auxiliary Stabilizer Begins w/ ............................ 110 Battery Box ....................................................... 98 Cab Arm & ROPS .......................................... 112 Cab Covers .................................................... 120 Cab Door/Windows ........................................ 114 Cab Heat/Air................................................... 142 Cab Lock ........................................................ 140 Carriage ........................................................... 52 Carriage Sight Tube/Oil Pump .........................

54 Covers ............................................................. 92 Cylinder Locks.................................................. 42 Drill Frame ....................................................... 40 Drive Gearbox - Rotation ................................ 58 Engine Covers Begins w/ .................................... 80 Front Covers .................................................... 86 Front Wrenches ............................................... 46 Fuel Tank Begins w/ ............................................ 96 Fuel Tank Ends w/ .............................................. 94 Grille .................................................................

78 Ground Drive Planetary Gearbox ................... 106 Heat/Air Component Mount ........................... 146 Heat/Air Diagram ........................................... 144 Hose Track....................................................... 48 Hose Track Repair Section .............................. 50 Inner Drive Gearbox (AT) .................................. 66 Left Console (AT) ............................................ 132 Left Console (JT) ............................................. 130 Left Console Switches ................................... 134 Pipe Guide .......................................................

44 Pivot ............................................................... 100 Planetary Gearbox - Rotation ........................... 60 Rack & Bumpers .............................................. 72 Rear View Mirror, Left Side ............................ 122 Rear View Mirror, Right Side .......................... 124 Right Console................................................. 138 Rotation Gearbox (AT) ..................................... 62 Saver Sub (JT) .................................................. 74 Seat Mount w/ heat/air ...................................... 118 Seat Mount w/o heat/air .....................................

116 Sound Insulation .............................................. 90 Continued on next page ID0228222

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