SECT2.FR5 Page 14 Tuesday, March 21, 2006 12:43 PM FITS AND LIMITS The specifications listed are for new parts. Good judgement, experience and sound shop practice must be used when determining whether to reuse or replace service parts.
Fits and Limits Page 2-14 200 SPECIFICATIONS Component Standard Size or Fit English Metric AUXILIARY DRIVESHAFT (CAPTURED THRUST WASHER) Shaft bushing — presized ID (front and rear) — presized OD (front and rear) — bore in block (front and rear) — press fit in bore (front and rear) Shaft end play Shaft journal to bushing (front and rear) Shaft journal diameter OD (front and rear) Oil pump driving gear ID (press fit) Auxiliary shaft oil pump drive journal Air compressor drive sprocket (press fit) Auxiliary shaft air compressor sprocket journal 2.064–2.068 in. 2.3140–2.3155 in. 2.311–2.312 in. 0.002–0.0045 in. 0.003–0.012 in. 0.0020–0.0072 in. 2.061–2.062 in. 1.6255–1.6250 in.
1.6278–1.6272 in. 1.1250–1.242 in. 1.1272–1.1268 in. 52.426–52.527 mm 58.7756–58.8137 mm 58.699–58.725 mm 0.0518–0.1143 mm 0.076–0.305 mm 0.0508–0.1829 mm 52.349–52.375 mm 41.2877–41.2750 mm 41.3461–41.3309 mm 28.575–31.547 mm 28.6309–28.6207 mm CAMSHAFT Bushing — presized ID (No. 1 through No. 7) — free OD (No. 1 through No. 7) — bore in block (No. 1 through No. 7) — press fit in bore (No. 1 through No. 7) End play Journal diameter (No. 1 through No. 7) Journal-to-bushing clearance (No. 1 through No. 7) Camshaft gear bore ID Camshaft gear journal (press fit) Camshaft gear driving injection pump drive (press fit) Camshaft gear driving journal 2.693–2.692 in. 2.8785–2.8765 in. 2.874–2.873 in.
0.0025–0.0055 in. 0.003–0.012 in. 2.6895–2.6885 in. 0.002–0.004 in. 1.8758–1.8750 in. 1.8784–1.8779 in. 1.8135–1.8125 in. 1.8159–1.8153 in. 68.402–68.377 mm 73.1139–73.0631 mm 73.000–72.974 mm 0.0635–0.1397 mm 0.076–0.305 mm 68.3133–68.2879 mm 0.051–0.102 mm 47.6453–47.6250 mm 47.7114–47.6987 mm 46.0629–46.0375 mm 46.1239–46.1086 mm CONNECTING ROD Length between centers Cap angle Bore for bushing Burnish bushing to Finish bore to Crankpin bore diameter — as bored — reassembled Bearing ID in place Journal clearance 10.4375 in. 35 degrees 2.4355–2.4345 in. 2.2305–2.2275 in. 2.2504–2.2500 in. 3.4305–3.4297 in. 3.4309–3.4294 in. 2.9993–3.0013 in. 0.0012–0.0054 in.
26.5113 cm 61.8617–61.8363 mm 56.6547–56.5785 mm 57.1602–57.1500 mm 87.1347–87.1144 mm 87.1449–87.1068 mm 76.1822–76.2330 mm 0.0305–0.1372 mm