SECT2.FR5 Page 15 Tuesday, March 21, 2006 12:43 PM Fits and Limits (Cont.) Page 2-15 200 SPECIFICATIONS Component Standard Size or Fit English Metric CONNECTING ROD (CONT.) Side clearance Twist within 12 inches (30.48 cm) Bend within 12 inches (30.48 cm) 0.007–0.014 in. 0.010 in. 0.004 in. 0.1778–0.3556 mm 0.254 mm 0.1016 mm CRANKSHAFT Crankpin journal OD End play at No. 4 main Main journal OD Journal out-of-round or taper (maximum diameter) Max. Runout at No. 4 journal (shaft supported on No. 1 and No. 7) 3.248–3.247 in. 0.004–0.013 in. 4.4974–4.4964 in. 0.00035 in. 82.4992–82.4738 mm 0.1016–0.3302 mm 114.2340–114.2086 mm 0.00889 mm 0.007 in.
0.178 mm CYLINDER BLOCK Deck flatness Dowel pin holes (flywheel housing to block mounting) Cylinder bore in block — upper — lower Cylinder bore out-of-round or taper on diameter For service block only — maximum on reboring block: 0.001 inch (0.0254 mm).
Sleeve, flange channel depth above block deck (do not measure from top of bead) Sleeve OD at upper pilot diameter Sleeve bead for fire ring — protrusion above sleeve channel Sleeve in bore — upper press fit — lower loose fit Sleeve ID installed STD — minimum — maximum Main bearing bore in block Main bearing-to-crankshaft journal clearance Main bearing ID in place Valve lifter bore Valve lifter shank diameter Valve lifter OD Valve lifter to bore clearance 0.002 in. 0.6237–0.6247 in. 5.501–5.500 in. 5.1266–5.1250 in. 0.004 in. max. 0.022–0.027 in 5.5040–5.5030 in. 0.0067–0.010 in. 0.004–0.002 in. 0.0029–0.0003 in. 4.8755 in. 4.877 in. 4.818–4.817 in. 0.0022–0.0056 in. 4.502–4.4996 in.
0.6865–0.6875 in. 0.6855–0.6860 in. 1.380–1.385 in. 0.0005–0.0020 in. 0.0508 mm 15.8420–15.8674 mm 139.725–139.970 mm 130.2156–130.1750 mm 0.1016 mm 0.5588–0.6858 mm 139.8016–139.7762 mm 0.1702–0.2540 mm 0.1016–0.0508 mm 0.0737–0.0076 mm 123.8377 mm 123.8758 mm 122.3772–122.3518 mm 0.0559–0.1422 mm 104.3508–114.2898 mm 17.4371–17.4625 mm 17.4117–17.4244 mm 35.052–35.179 mm 0.0127–0.0508 mm NOTE: Extension of the cylinder sleeve above the cylinder block deck can vary under the same head, as long as all are within the 0.022–0.027 inch specification. CYLINDER HEAD Alignment across exhaust ports Deck flatness over 18 in. (45.72 cm) Overall height 0.005 in. 0.0015 in. 6.391–6.397 in.
0.127 mm 0.0381 mm 162.331–162.484 mm