TABLE OF CONTENTS 8.15.4.6 WATER PUMP BINDING TEST ............................................................................ 8-63 8.15.4.7 DEAERATION TEST ............................................................................................ 8-63 8.15.4.8 DRAWDOWN TEST ............................................................................................. 8-64 8.15.4.9 WATER FLOW AND PRESSURE TEST .............................................................. 8-66 8.15.4.10 COOLING INDEX TEST .......................................................................................
8-66 8.15.5 CHARGE AIR COOLING EVALUATION TEST .......................................................... 8-70 8.15.6 SYSTEM DESCRIPTION ........................................................................................... 8-71 8.15.7 INSTRUMENTATION .................................................................................................. 8-72 8.15.7.1 TEMPERATURE MEASUREMENT ...................................................................... 8-72 8.15.7.2 PRESSURE MEASUREMENT .............................................................................
8-72 8.15.8 LOCATION .................................................................................................................. 8-74 8.15.9 INLET SYSTEM RESTRICTION ................................................................................ 8-75 8.15.9.1 MAXIMUM TEMPERATURE RISE — AMBIENT TO TURBOCHARGER INLET . 8-75 8.15.9.2 AIR-TO-AIR SYSTEM EVALUATION TESTS ....................................................... 8-75 8.15.9.3 MAXIMUM TEMPERATURE RISE — AMBIENT TO INTAKE MANIFOLD .......... 8-75 8.15.9.4 CHARGE AIR COOLER SYSTEM RESTRICTION ..............................................
8-75 8.15.10 TEST ........................................................................................................................... 8-76 8.15.11 TEST ANALYSIS ........................................................................................................ 8-76 8.16 COOLING SYSTEM DIAGNOSTICS AND TROUBLESHOOTING GUIDE .................... 8-76 8.16.1 ENGINE OVERHEAT ................................................................................................. 8-77 8.16.1.1 TROUBLESHOOTING FOR ENGINE OVERHEAT .............................................. 8-77 8.16.2 COLD RUNNING ENGINE (OVERCOOLING) ...........................................................
8-79 8.16.3 POOR CAB HEATER PERFORMANCE .................................................................... 8-79 8.16.3.1 THERMOSTAT LEAKAGE TEST ......................................................................... 8-80 8.16.3.2 CAC AIR LEAKAGE TEST ................................................................................... 8-82 8.17 MAINTENANCE .............................................................................................................. 8-83 9 FUEL SYSTEM ...................................................................................................................
9- 1 9.1 FUEL SYSTEM DESCRIPTION ...................................................................................... 9- 2 9.2 FUEL SYSTEM EQUIPMENT/INSTALLATION GUIDELINES ........................................ 9- 5 9.2.1 FUEL TANK ................................................................................................................ 9- 5 9.2.1.1 MATERIAL ............................................................................................................ 9- 5 9.2.1.2 DESIGN ................................................................................................................
9- 5 9.2.1.3 CAPACITY ............................................................................................................ 9- 6 9.2.1.4 POSITION ............................................................................................................. 9- 6 9.2.2 FUEL FILTERS/FUEL FILTER MODULE ................................................................... 9- 7 9.2.3 FUEL FILTER CONFIGURATION ............................................................................... 9- 7 9.2.4 FUEL LINES ...............................................................................................................
9- 7 9.2.4.1 DESIGN ................................................................................................................ 9- 8 9.2.4.2 MATERIAL ............................................................................................................ 9- 8 9.2.4.3 SIZE ...................................................................................................................... 9- 8 9.3 FUEL SELECTION .......................................................................................................... 9- 9 10 LUBRICATION SYSTEM ....................................................................................................
10- 1 10.1 LUBRICATION SYSTEM DESCRIPTION ...................................................................... 10- 2 10.2 LUBRICATION OIL SELECTION .................................................................................... 10- 4 10.3 LUBRICATION FILTER ................................................................................................... 10- 4 10.3.1 SUPPLEMENTAL FILTRATION SYSTEMS ................................................................ 10- 4 viii All information subject to change without notice. DDC-SVC-MAN-0073 Copyright © 2009 DETROIT DIESEL CORPORATION