MAN — MAN DD13 DD15 Engine Application Installation Manual

DD PLATFORM APPLICATION AND INSTALLATION MANUAL Figure 11-3 Cranking Motor Mounting .................................................................................. 11- 6 Figure 11-4 Acceptable Cranking Index with DD Platform ................................................... 11- 7 Figure 11-5 Cranking Motor Indexing ................................................................................... 11- 8 Figure 11-6 Typical Cranking Motor Cross-section .............................................................. 11- 9 Figure 11-7 Cable Resistance ..............................................................................................

11-13 Figure 12-1 General Three Point Mounting Scheme ............................................................ 12- 3 Figure 12-2 Transmissibility .................................................................................................. 12- 6 Figure 12-3 Distance of Rear Mounts for Zero Bending Moments ....................................... 12- 8 Figure 12-4 Bending Moment for Fixed Mounting System ................................................... 12- 9 Figure 13-1 Mass Elastic Data .............................................................................................

13- 3 Figure 13-2 Mass Elastic Data Page 1 of 3 .......................................................................... 13- 4 Figure 13-3 Mass Elastic Data Page 2 of 3 .......................................................................... 13- 5 Figure 13-4 Torsional Analysis Request Form ...................................................................... 13- 6 Figure 14-1 Motor Control Module ........................................................................................ 14- 3 Figure 14-2 Common Powertrain Controller .........................................................................

14- 4 Figure 14-3 Electronic Fuel Injector ...................................................................................... 14- 5 Figure 14-4 Typical DDEC VI Vehicle Interface Harness System ........................................ 14- 7 Figure 14-5 DD Platform Sensor Location 1 ......................................................................... 14- 9 Figure 14-6 DD Platform Sensor Location 2 ......................................................................... 14-10 Figure 14-7 Sensor Locations for the DOC and DPF ...........................................................

14-11 Figure 14-8 Battery Connections for Proper Welding .......................................................... 14-12 Figure 15-1 Single Cylinder Air Compressor 16 CFM and Twin Cylinder 32 CFM ............... 15- 3 Figure 15-2 Air Compressor Mounted Power Steering Pump .............................................. 15- 4 Figure 16-1 Coolant Freezing and Boiling Temperature vs. Inhibited Propylene Glycol (IPG) Concentration (Sea Level) ...................................................................... 16- 5 Figure 16-2 General Battery Cranking Power - Percent .......................................................

16- 7 Figure 16-3 Watts Required to Raise Block Coolant Temperature to +30°F (-1.1°C) in in-line engines ............................................................................................................ 16-10 Figure 17-1 Rear Geartrain for the DD Platform Engine ...................................................... 17- 3 Figure 17-2 GEARTRAIN GEAR DRIVE RATIOS ................................................................ 17- 4 Figure 17-3 DD Platform DRIVETRAIN ................................................................................ 17- 5 Figure 17-4 DD Platform 14.8L Allowable Front Crankshaft Bending Moment ....................

17- 6 Figure 17-5 Bending Moment on the Front of the Crank ...................................................... 17- 7 Figure 17-6 Poly-V Belt integrated Vibration Damper Pulley Illustrating L x Values ...... 17- 8 Figure 17-7 Net Belt Tension at the 90° Position .................................................................. 17- 9 Figure 18-1 TriPac Components .......................................................................................... 18- 3 Figure 18-2 Fuel Pick-Up Tool Installation ............................................................................ 18- 5 Figure 18-3 Fuel Pick-Up Tool Installation Alternate Installation ..........................................

18- 5 Figure 18-4 Coolant Hose Installation .................................................................................. 18- 6 Figure 18-5 DD15 with 4-Port Coolant Return Manifold ....................................................... 18- 8 Figure 18-6 DD15 with 2-Port Coolant Return Manifold ....................................................... 18- 8 Figure 18-7 CPC Connectors ............................................................................................... 18-10 Figure 18-8 Coolant Supply Ports ........................................................................................

18-13 Figure 18-9 Two-Port Coolant Return Manifold .................................................................... 18-14 Figure 18-10 Four-Port Coolant Return Manifold ................................................................... 18-14 Figure 18-11 Four-Port Coolant Return Manifold Installed ..................................................... 18-15 Figure 18-12 Right Side View Of Engine After APU Installation ............................................. 18-15 All information subject to change without notice. xv DDC-SVC-MAN-0073 Copyright © 2009 DETROIT DIESEL CORPORATION