Chassis - Hood and Mounting Section 100-0040 6. Remove hood straps (33) and gas struts (32) from hood. GOALPOST ASSEMBLY Removal 7. Remove bolts (26), washers (27) and nuts (28) securing hinges (8) to frame and lift hood (1) assembly from the machine. Numbers in parentheses refer to Fig. 1. 8. If required, remove bolts (3) and washers (4) securing grille subframe (7) to hood (1). Secure grille subframe (7) clear of hood. WARNING To prevent personal injury and property damage, be sure blocking materials and lifting equipment are properly secured and of adequate capacity to do the job safely. 9. If required, remove mounting hardware (5 & 6) securing handle (2) to hood (1).
Secure handle (2) clear of hood (1). 1. Position the machine on a level surface, apply the parking brake and switch off the engine. Installation 2. Block all road wheels and place the battery master switch in the off position. Numbers in parentheses refer to Fig. 1. Note: Tighten all fasteners to torques listed in Section 300-0080, STANDARD BOLT AND NUT TORQUE SPECIFICATIONS. 3. Pull cable assembly (22), handle inside cab, to release hood catch and lift up hood (1). 4. Remove mounting hardware securing washer bottle to mounting bracket on the left hand side of goalpost assembly (24). Secure washer bottle clear of goalpost assembly (24).
WARNING To prevent personal injury and property damage, be sure blocking materials and lifting equipment are properly secured and of adequate capacity to do the job safely. 5. With a suitable container available to catch leakage, remove drain plug from radiator header tank and drain coolant. Apply Loctite 225 to drain plug and reinstall in header tank. 1. If removed, secure handle (2) to hood (1) using mounting hardware (5 & 6) as removed at 'Removal'. 2. If removed, secure grille subframe (7) to hood (1) with bolts (3) and washers (4). 6.
Ensure all cooling lines connected to header tank are identified for ease of installation and with suitable containers available to catch leakage, disconnect cooling lines. Fit blanking caps to all open lines. 3. Using suitable lifting equipment, lift and position hood (1) on the machine and align holes in hinges (8) with mounting holes on frame. Secure hood (1) using bolts (26), washers (27) and locknuts (28). 7. Note routing of all hoses and harnesses attached to goalpost assembly (24) and disconnect. 8. Disconnect ball joint from cam assembly in hoodcatch kit (14) and secure cable assembly (22) clear of lock mechanism. 4.
Carefully install hood straps (33) and gas struts (32) using mounting hardware (34 - 40) as removed at 'Removal'. 5. Remove lifting equipment and lower hood (1) to match with goalpost assembly (24). 9. Check to make certain that all necessary line and cable disconnections have been made, before lifting goalpost assembly (24). 6. Install grille (29) to hood (1) and secure using bolts (30) and lockwashers (31). 10. Attach suitable lifting equipment to goalpost assembly (24). Remove bolts (25), washers (12), washers (13) and locknuts (11) securing goalpost assembly (24) to its mounting. Lift goalpost assembly (24) from the machine. 7. Remove wheel blocks. SM 2120 2-02 2