RENR5042-02 3 Table of Contents Table of Contents Troubleshooting with a Diagnostic Code Flash Codes .......................................................... 52 Diagnostic Codes .................................................. 52 Diagnostic Code Cross Reference ....................... 53 CID 0001 FMI 05 Injector Cylinder 1 open circuit .. 56 CID 0001 FMI 06 Injector Cylinder 1 short ........... 56 CID 0001 FMI 11 Injector Cylinder #1 fault ........... 57 CID 0002 FMI 05 Injector Cylinder 2 open circuit .. 57 CID 0002 FMI 06 Injector Cylinder 2 short ........... 57 CID 0002 FMI 11 Injector Cylinder #2 fault ........... 58 CID 0003 FMI 05 Injector Cylinder 3 open circuit ..
58 CID 0003 FMI 06 Injector Cylinder 3 short ........... 58 CID 0003 FMI 11 Injector Cylinder #3 fault ........... 59 CID 0004 FMI 05 Injector Cylinder 4 open circuit .. 59 CID 0004 FMI 06 Injector Cylinder 4 short ........... 59 CID 0004 FMI 11 Injector Cylinder #4 fault ........... 60 CID 0005 FMI 05 Injector Cylinder 5 open circuit .. 60 CID 0005 FMI 06 Injector Cylinder 5 short ........... 60 CID 0005 FMI 11 Injector Cylinder #5 fault ........... 61 CID 0006 FMI 05 Injector Cylinder 6 open circuit .. 61 CID 0006 FMI 06 Injector Cylinder 6 short ........... 61 CID 0006 FMI 11 Injector Cylinder #6 fault ........... 61 CID 0041 FMI 03 8 Volt DC Supply short to +batt ..
62 CID 0041 FMI 04 8 Volt DC Supply short to ground ................................................................. 62 CID 0091 FMI 08 Throttle Position signal abnormal ............................................................. 62 CID 0091 FMI 13 Throttle Position calibration required ............................................................... 63 CID 0094 FMI 03 Fuel Pressure open/short to +batt .................................................................... 63 CID 0094 FMI 04 Fuel Pressure short to ground .. 63 CID 0100 FMI 03 Engine Oil Pressure open/short to +batt ....................................................................
63 CID 0100 FMI 04 Engine Oil Pressure short to ground ................................................................. 64 CID 0100 FMI 10 Engine Oil Pressure Sensor abnormal rate of change ..................................... 64 CID 0102 FMI 03 Boost Pressure Sensor short to +batt .................................................................... 64 CID 0102 FMI 04 Boost Pressure Sensor short to ground ................................................................. 65 CID 0102 FMI 10 Boost Pressure Sensor abnormal rate of change .....................................................
65 CID 0110 FMI 03 Engine Coolant Temperature open/short to +batt .............................................. 65 CID 0110 FMI 04 Engine Coolant Temperature short to ground ............................................................. 66 CID 0111 FMI 02 Engine Coolant Level Sensor Loss of Signal .............................................................. 66 CID 0168 FMI 00 System Voltage High ................ 66 CID 0168 FMI 01 System Voltage Low ................. 67 CID 0168 FMI 02 System Voltage intermittent/ erratic ..................................................................
67 CID 0172 FMI 03 Intake Manifold Air Temp open/short to +batt ................................................................ 67 CID 0172 FMI 04 Intake Manifold Air Temp short to ground ................................................................. 68 CID 0174 FMI 03 Fuel Temperature open/short to +batt .................................................................... 68 CID 0174 FMI 04 Fuel Temperature short to ground ................................................................. 68 CID 0190 FMI 08 Engine Speed abnormal ........... 68 Troubleshooting Section Electronic Troubleshooting System Overview ....................................................
5 Electronic Service Tools .......................................... 6 Electronic Display Module (If Equipped) ................. 8 Replacing the ECM ................................................. 8 Self-Diagnostics ...................................................... 9 Sensors and Electrical Connectors ....................... 10 Engine Wiring Information .................................... 13 Programming Parameters Programming Parameters ..................................... 15 Customer Passwords ............................................ 15 Factory Passwords ............................................... 15 Factory Passwords Worksheet .............................
16 Flash Programming .............................................. 16 Injector Trim File ................................................... 17 Service Information Report ................................... 18 System Configuration Parameters System Configuration Parameters ........................ 20 Troubleshooting without a Diagnostic Code Alternator (Charging Problem) .............................. 28 Battery .................................................................. 28 Can Not Reach Top Engine RPM ......................... 28 Coolant in Engine Oil ............................................ 30 Coolant Temperature Is Too High .........................
30 ECM Will Not Accept Factory Passwords ............. 31 ECM Will Not Communicate with Other Systems or Display Modules .................................................. 31 Electronic Service Tool Will Not Communicate with ECM .................................................................... 31 Engine Cranks but Will Not Start .......................... 32 Engine Has Early Wear ........................................ 35 Engine Misfires, Runs Rough or Is Unstable ........ 35 Engine Oil in Cooling System ............................... 36 Engine Oil Temperature Is Too High ..................... 37 Engine Stalls at Low RPM ....................................
37 Engine Vibration ................................................... 38 Engine Will Not Crank ........................................... 38 Excessive Black Smoke ........................................ 39 Excessive Engine Oil Consumption ...................... 40 Excessive Fuel Consumption ............................... 41 Excessive Valve Lash ........................................... 42 Excessive White Smoke ....................................... 42 Exhaust Temperature Is Too High ......................... 43 Fuel in Cooling System ......................................... 44 Fuel Dilution of Engine Oil ....................................
44 Intermittent Engine Shutdown ............................... 44 Intermittent Low Power or Power Cutout .............. 45 Low Engine Oil Pressure ...................................... 46 Low Power/Poor or No Response to Throttle ....... 46 Mechanical Noise (Knock) in Engine .................... 48 Noise Coming from Cylinder ................................. 49 Poor Acceleration or Response ............................ 49 Valve Rotator or Spring Lock Is Free .................... 51