HOME Right Side 1. Using FORK TUBE HOLDER (Part No. HD-41177), mount fork assembly in vise vertically and fully compress fork. Wear safety glasses or goggles when servicing fork assembly. Do not remove slider tube caps without relieving spring preload or caps and springs can fly out, which could result in death or serious injury. (00297a) 2. See Figure 2-134 . Install chrome dust cover (not shown) and components onto fork slider in order shown. 16. Compress fork using FRONT FORK COMPRESSOR (Part No. HD-45966). sm03142 1 2 3 4 5 sm05728 1. Bushing 2. Spacer 3. Fork seal (chamfered lips must face oil) 4. Lock ring 5. Dust seal Figure 2-134. Seal Components Figure 2-132.
Measure Retaining Nut Installed Height 3. Lightly coat fork slider and bushing with fork oil and gently install slider into fork tube. 17. See Figure 2-132. Install retainer nut on cartridge rod 14 mm (0.551 in.) from top of rod and install fork cap onto cartridge rod. sm03149 18. Thread fork cap onto fork and tighten fork cap against retainer nut to 17.5-22.5 Nm (154-199 in-lbs.). 19. Release tension and remove fork compressing tool. sm03143 Figure 2-135. Install Seal Components NOTE Chamfered lips on oil seal MUST face towards oil in fork. 4. See Figure 2-135. Assemble the FORK SEAL DRIVER (Part No.
B-42571) over fork slider in front of oil seal with the long end of tool facing seal and assemble in the following order: Install bushing, spacer, and drive fork seal into fork tube bore with tool until tool is flush with fork slider. Figure 2-133. Install Fork Cap 5. Install lock ring into groove in top of oil seal. Verify lock ring is properly seated. 20. See Figure 2-133. Thread fork cap into fork and tighten 6. See Figure 2-136. Remove FORK SEAL DRIVER and to 29-39 Nm (21.3-28.8 ft-lbs). reverse tool to short side of tool to install chrome dust 2009 VRSC Service: Chassis 2-95 the following order: Install bushi seal into fork tube bore with tool slider. 3. Install Fork Cap 5.
Install lock ring into groove in ring is properly seated. ead fork cap into fork and tighten 6. See Figure 2-136. Remove F 8 ft-lbs). reverse tool to short side of to 2009 VRSC Figure 2-13 20. See Figure 2-133. Thr to 29-39 Nm (21.3-28.