HOME 2009 VRSC Service: Engine 3-5 Table 3-10. Balance Shaft/Crankcase MM IN Balance shaft Max 17.012 0.6698 journal Min 17.001 0.6693 Press fit inner race Max -0.020 - 0.0008 to journal Min -0.001 - 0.0000 Crankcase balance Max 39.971 1.5737 shaft bearing bore Min 39.955 1.5730 Bearing outer race Max -0.045 - 0.0018 to bearing bore Min -0.018 - 0.0007 press fit Table 3-11.
Connecting Rod Journals ITEM MM IN Rod bearing journal Red Max 47.991 1.8894 Min 47.983 1.8891 Blue Max 47.983 1.8891 Min 47.975 1.8888 Rod bearing bore Max 51.616 2.0321 without bearing Min 51.600 2.0315 Rod bearing bore Red with bearing Max 48.052 1.8918 Min 48.020 1.8906 Blue Max 48.044 1.8915 Min 48.012 1.890 Running clearance Max 0.069 0.0027 Min 0.029 0.0011 Axial end play Max 0.290 0.0114 Min 0.140 0.0055 Table 3-12.
Crankshaft/Crankcase ITEM ALTERNATOR SIDE CLUTCH SIDE MM IN MM IN Main Blue bearing Max 2.20382 Max 2.20283 journal 55.977 55.952 Min 55.971 2.20358 Min 55.946 2.20260 Green Max 2.20409 Max 2.20311 55.984 55.959 Min 55.977 2.20382 Min 55.952 2.20283 Red Max 2.20433 Max 2.20334 55.990 55.965 Min 55.984 2.20410 Min 55.959 2.20312 Main Max 2.40232 bearing 61.019 bore Min 61.000 2.40158 Running Blue clearance Max 0.059 0.00232 Max 0.059 0.00232 Min 0.026 0.00103 Min 0.026 0.00103 Green Max 0.061 0.00240 Max 0.061 0.00240 Min 0.027 0.00107 Min 0.027 0.00107 Red Max 0.062 0.00244 Max 0.062 0.00244 ALTERNATOR SIDE CLUTCH SIDE MM IN MM IN Blue Max 55.977 2.20382 Max 55.952 2.20283 Min 55.971 2.20358 Min 55.946 2.20260 Green Max 55.984 2.20409 Max 55.959 2.20311 Min 55.977 2.20382 Min 55.952 2.20283 Red Max 55.990 2.20433 Max 55.965 2.20334 ITEM MM Min 55.984 2.20410 Min 55.959 2.20312 Rod bearing journal Max 61.019 2.40232 Min 61.000 2.40158 Blue Max 47.983 Max 0.059 0.00232 Max 0.059 0.00232 Min 47.975 Min 0.026 0.00103 Min 0.026 0.00103 Rod bearing bore without bearing Max 51.616 Green Min 51.600 2.0315 Max 0.061 0.00240 Max 0.061 0.00240 Rod bearing bore with bearing Red Min 0.027 0.00107 Min 0.027 0.00107 Max 48.052 1.8918 Min 48.020 1.8906 Red Blue Max 48.044 1.8915 Min 48.012 1.890 Max 0.069 0.0027 Min 0.029 0.0011 Max 0.290 0.0114 Min 0.140 0.0055 Max 0.062 0.00244 Max 0.062 0.00244 Min 0.029 0.00115 Min 0.029 0.00115 Axial end Max 0.060 0.00236 play Min 0.050 0.00197 Min 0.029 0.00115 Min 0.029 0.00115 Max 48.044 Max 0.060 0.00236 Min 48.012 Min 0.050 0.00197 Running clearance Max 0.069 Min 0.029 Axial end play Max 0.290 Min 0.140 MM Balance shaft journal Max 17.012 Min 17.001 Press fit inner race to journal Max -0.020 Min -0.001 Crankcase balance shaft bearing bore Max 39.971 Min 39.955 Bearing outer race to bearing bore press fit Max -0.045 Min -0.018