Routine Maintenance 5.1 Maintenance Schedule Fuel pre-cleaner Operation Oil bath air filter Basic overhaul check = adjust = clean = replace = prior to or during 1st trial run, check 2x daily during the breaking in phase or when commissioning new and overhauled engines years E10 E20 E30 E40 E50 E60 E70 125 250 500 1000 12000 1 2 In hours of operation (HO) every every 10 hours of operation or daily © 2001 5 check = ● adjust = ❍ clean = ◆ replace = ■ prior to or during 1st trial run, check 2x daily during the breaking in phase or when commissioning new and overhauled engines every 10 hours of operation or daily In hours of operation (HO) every years E10 E20 E30 E40 E50 E60 E70 125 250 500 1000 12000 1 2 Operation Industrial engines The specified engine maintenance values are permissible recommended maximums.
De- pending on usage, reduced maintenance in- tervals may be necessary, comply with the unit manufacturer’s operating instructions.
# Maintenance must only be carried out by authorised service personnel Section every 10 hours of operation or daily In hours of operation (HO) every years E20 E30 E40 E50 E60 E70 125 250 500 1000 12000 1 2 Operation In hours of operation (HO) every years E30 E40 E50 E60 E70 125 250 500 1000 12000 1 2 Operation ● ● Top up lube oil if necessary (also with separate container) 6.1.2/3.3.4 ■ ■ ■ Lube oil (oil change intervals depending on engine use), see TR 0199-99-3002 6.1.1/6.1.2 ■ ■ ■ Oil filter cartridge (at each lube oil change) ● Oil bath air filter 6.3 ■ Bypass – oil filter 6.1.4 ■ Fuel filter cartridge # ◆ Fuel pre-cleaner 4.2/ 6.2.2 ● ◆ Intake air cleaner/dry type air cleaner (If available, maintain according to maintenance indicator) 6.4.3 /6.4.4 ● Battery and cable connectors 6.7.1 ● Engine monitoring system, warning system 3.3 # ❍ ❍ Valve clearance (set if necessary, earlier if noises occur) 6.6.1# ● ■ V-belts (retension or replace if necessary) 6.5.1 ● ■ Sheathed glow lamps 6.9.3 ● Check engine for leaks (visual inspection) – ● Engine suspension (replace if damaged) 9.2 ● Fastenings, hose connections / clamps 6.9.1 ■ Basic overhaul #