Blue Smart IP67 Charger User & Service Manual PDF

Table of Contents

Blue Smart IP67 Charger Table of Contents 1. Safety instructions ................................................................................................................... 1 2. Quick start guide ..................................................................................................................... 2 3. Features ................................................................................................................................ 4 4. Operation .............................................................................................................................. 6 4.1.

Charge algorithm ............................................................................................................ 6 4.2. Charge modes ............................................................................................................... 8 4.2.1. Charge voltage .................................................................................................... 8 4.2.2. Recondition mode ................................................................................................. 8 4.2.3. Low current mode ................................................................................................. 8 4.3.

Temperature compensation ................................................................................................ 9 4.4. Commencing a new charge cycle ....................................................................................... 10 4.5. Estimating charge time ................................................................................................... 11 4.5.1. Lead-acid based chemistry .................................................................................... 11 4.5.2. Li-ion based chemistry .......................................................................................... 11 5.

Installation ........................................................................................................................... 12 5.1. Mounting .................................................................................................................... 12 5.2. Wiring ....................................................................................................................... 13 5.2.1. DC power cable ................................................................................................. 15 5.2.2. Overcurrent protection .......................................................................................... 16 5.2.3.

Start interrupt output ............................................................................................ 17 5.3. Schematics ................................................................................................................. 18 5.3.1. Basic install ...................................................................................................... 18 5.3.2. System with multiple chargers ................................................................................. 19 6. Setup ................................................................................................................................. 20 6.1.

Setup using VictronConnect .............................................................................................. 20 6.2. Bluetooth ................................................................................................................... 23 6.2.1. Changing the PIN code ......................................................................................... 23 6.2.2. Resetting the PIN code ......................................................................................... 26 6.2.3. Disabling Bluetooth ............................................................................................. 29 6.2.4.

Re-enabling Bluetooth .......................................................................................... 34 6.3. Updating firmware ......................................................................................................... 36 6.3.1. Automated firmware update .................................................................................... 36 6.3.2. Manual firmware update ........................................................................................ 40 6.4. Reset to defaults ........................................................................................................... 45 7.

Monitoring ........................................................................................................................... 47 7.1. LED indications ............................................................................................................ 47 7.1.1. Operation states ................................................................................................. 47 7.2. VictronConnect ............................................................................................................ 48 7.2.1. Status screen .................................................................................................... 48 7.2.2.

Graph screen .................................................................................................... 49 7.2.3. History screen ................................................................................................... 50 7.3. Instant readout ............................................................................................................. 52 8. Advanced Configuration .......................................................................................................... 56 8.1. Advanced settings ......................................................................................................... 56 8.2.

Expert mode settings ...................................................................................................... 59 8.3. Power supply mode ....................................................................................................... 62 9. Technical specifications .......................................................................................................... 64 10. Warranty ............................................................................................................................ 66

Page 2

1. Safety instructions

Blue Smart IP67 Charger 1. Safety instructions WARNING: CAREFULLY READ AND FOLLOW ALL THE SAFETY INSTRUCTIONS Carefully read the manual before the charger is installed and operated; retain the manual in a safe place for future reference. The charger must not be installed or operated by anyone who lacks the appropriate knowledge or competence required for safe installation and/or usage. Charger installation and operation A. Install the charger in a location with good natural airflow/ventilation and sufficient unobstructed space around it; refer to the the 'Installation > Mounting' section for more information. B.

Install the charger on a non-flammable substrate and ensure there are no heat-sensitive items in the immediate vicinity; it is normal for the charger to become hot during operation. C. Install the charger in a location where it is protected from environmental conditions such as water, moisture, dust and direct sunlight. D. Do not install or operate the charger directly above the battery, or in a sealed compartment with the battery; batteries can emit explosive gasses. Battery installation and charging E. Do not cover or place any other items on top of the charger. A. Install and charge the battery in a location with good natural airflow/ventilation. B.

Ensure that there are no ignition sources near the battery; batteries can emit explosive gasses. C. Battery acid is corrosive; if battery acid comes into contact with skin immediately rinse with water. D. Do not charge non-rechargeable batteries or Li-ion batteries if the battery temperature is below 0°C. DC connection to battery A. Install a suitably rated inline fuse or circuit breaker located as close as practical to the battery; refer to the 'Installation > Wiring > Overcurrent protection' section for more information. B. Ensure that the DC power cable polarity is correct at all connections. C.

Ensure that the DC system is fully shut down/isolated prior to disconnection of any existing cabling and/or new connections are made to the battery/DC system. D. There are specific wiring connection instructions for charging a battery installed within a vehicle; refer to the 'Installation > Wiring' section for more information. AC connection to mains supply A. AC connection to the mains supply must be in accordance with local electrical regulations. The charger must be plugged into an earthed AC mains power outlet. B. Do not operate the charger if the AC power cable is damaged, contact a service agent. Charger setup A.

Refer to the battery manufacturers instructions and specifications to ensure the battery is suitable for use with this charger and confirm the recommended charge settings. B. The default charge preset (Normal mode) combined with adaptive charge logic is well suited for most common battery types; such as flooded lead-acid, AGM and Gel. Selection of Li-ion charge mode and advanced configuration with user defined settings is possible using a Bluetooth enabled device (mobile phone or tablet) with the VictronConnect app. Page 1 Safety instructions

Page 3

2. Quick start guide

Blue Smart IP67 Charger 2. Quick start guide 1. The Blue Smart IP67 Charger range is designed to be permanently mounted using the mounting tabs on the base of the charger. Identify/provide a suitable and safe location for the charger on a non-flammable substrate, with at least 10cm of clearance surrounding the charger and good natural airflow/ventilation; do not install or place/operate the charger on top of the battery, directly above the battery, or in a sealed compartment with the battery. Mount the Blue Smart IP67 Charger vertically with the DC power cable and AC supply cable facing down; secure using suitable pan/flange head screws though the mounting holes. 2.

Connect the DC power cabling (hardwired to the charger) to the battery or DC system distribution bus; if required the DC power cabling supplied can be shortened and/or re-terminated to suit the installation. There are specific wiring connection instructions for charging a battery installed within a vehicle; refer to the 'Installation > Wiring' section for more information. 3. Connect the Blue Smart IP67 Charger AC power cable to a mains power outlet; after a short delay the POWER LED will illuminate and the STATUS LED will begin to blink fast. Page 2 Quick start guide

Page 4

2. Quick start guide

Blue Smart IP67 Charger 4. Select the charge mode and charge current limit most appropriate for the battery type and capacity. To setup using VictronConnect: A. Using a Bluetooth enabled device (mobile phone or tablet), open the VictronConnect app and locate the Blue Smart IP67 Charger in the Device list Local page, then connect to the device (the default PIN code is stated on a label located on the back of the charger, or try 000000 if there is no label). B. Select the Settings icon (gear in the top right corner) to access the Settings page. C. Select the most appropriate integrated charge mode (Normal, Normal + Recondition, High, High + Recondition or Li-ion) from the Charge preset menu.

D. If the maximum rated charge current is excessive, enable low current mode; refer to the 'Setup > Setup using VictronConnect' section for instructions. 5. When the STATUS LED is blinking slowly the charger has moved into absorption stage (bulk stage is complete); the battery will be approximately 80% charged (or >95% for Li-ion batteries) and may be returned into service if required. All settings are stored and will not be lost when the charger is disconnected from mains power or the battery. 6. When the STATUS LED is illuminated the charger has moved into float stage (absorption stage is complete); the battery will be fully (100%) charged and is ready to be returned into service. 7.

When the STATUS LED has turned off the charger has moved into storage mode (float stage is concluded); to maintain the battery at full charge, the battery can be left on continuous charge for an extended duration. 8. To stop charging disconnect the power supply to the AC power cable. Page 3 Quick start guide

Page 5