VOYAH FREE 7 body closure (EN)

7. Body Closure Manual 7-1 Contents Contents Contents 7.1 Engine hood .............................................................................................................................................. 7-4 7.1.1 Position diagram of parts ....................................................................................................................... 7-4 7.1.2 Exploded view of structure ..................................................................................................................... 7-5 7.1.3 Engine hood sheet metal .......................................................................................................................

7-7 7.1.3.1 Removal and refitting of engine hood assembly ................................................................................. 7-7 7.1.3.2 Removal and refitting of engine hood hinge ....................................................................................... 7-9 7.1.4 Engine hood accessories ..................................................................................................................... 7-11 7.1.4.1 Removal and refitting of engine hood buckle ...................................................................................

7-11 7.1.4.2 Removal and refitting of engine hood lock ....................................................................................... 7-12 7.1.4.3 Removal and refitting of engine hood rear sealing strip ................................................................... 7-14 7.1.4.4 Removal and refitting of engine hood front sealing strip .................................................................. 7-15 7.1.4.5 Removal and refitting of engine hood lock cable .............................................................................. 7-16 7.1.4.6 Removal and refitting of front engine compartment cushion ............................................................

7-17 7.1.4.7 Removal and refitting of engine hood pneumatic strut ..................................................................... 7-18 7.2 Front door ................................................................................................................................................ 7-20 7.2.1 Position diagram of parts ..................................................................................................................... 7-20 7.2.2 Exploded view of structure ...................................................................................................................

7-21 7.2.3 Front door sheet metal .................................................................................................................. 7-23 7.2.3.1 Removal and refitting of front door assembly ................................................................................... 7-23 7.2.3.2 Removal and refitting of front door hinge .......................................................................................... 7-25 7.2.4 Front door accessories ..................................................................................................................

7-26 7.2.4.1 Removal and refitting of front door stopper ...................................................................................... 7-26 7.2.4.2 Removal and refitting of front door buffer cushion ............................................................................ 7-28 7.2.4.3 Removal and refitting of front door waterproof membrane ............................................................... 7-29 7.2.4.4 Removal and refitting of front door outside handle ........................................................................... 7-30 7.2.4.5 Removal and refitting of front door outside handle housing .............................................................

7-32 7.2.4.6 Removal and refitting of front door sealing strip assembly ............................................................... 7-33 7.2.4.7 Removal and refitting of front door frame sealing strip assembly .................................................... 7-34 7.2.4.8 Removal and refitting of front door sill outer sealing strip assembly ................................................ 7-35 7.2.4.9 Removal and refitting of front door sill inner sealing strip assembly ................................................ 7-36 7.2.4.10 Removal and refitting of front door antifouling strip assembly .......................................................

7-37 7.2.4.11 Removal and refitting of front door front waterproof membrane .................................................... 7-38 7.2.4.12 Removal and refitting of door lock cylinder assembly .................................................................... 7-39 7.2.4.13 Removal and refitting of front door lock body ................................................................................. 7-40 7.2.4.14 Removal and refitting of door buckle assembly .............................................................................. 7-42 7.2.4.15 Removal and refitting of front door window ....................................................................................

7-43 7.2.4.16 Removal and refitting of front door window regulator assembly .................................................... 7-45 7.2.4.17 Removal and refitting of front door window channel assembly ...................................................... 7-47 7.2.4.18 Removal and refitting of front door rail assembly ........................................................................... 7-48 VOYAH FREE

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7-2 Contents 7. Body Closure Manual 7.3 Rear door ................................................................................................................................................ 7-50 7.3.1 Position diagram of parts ..................................................................................................................... 7-50 7.3.2 Exploded view of structure ................................................................................................................... 7-51 7.3.3 Rear door sheet metal ..........................................................................................................................

7-53 7.3.3.1 Removal and refitting of rear door assembly .................................................................................... 7-53 7.3.3.2 Removal and refitting of rear door hinge .......................................................................................... 7-55 7.3.4 Rear door accessories ......................................................................................................................... 7-57 7.3.4.1 Removal and refitting of rear door buffer cushion ............................................................................

7-57 7.3.4.2 Removal and refitting of rear door waterproof membrane ................................................................ 7-58 7.3.4.3 Removal and refitting of rear door outside handle ............................................................................ 7-59 7.3.4.4 Removal and refitting of rear door outside handle housing .............................................................. 7-61 7.3.4.5 Removal and refitting of rear door sealing strip assembly ............................................................... 7-62 7.3.4.6 Removal and refitting of rear door frame sealing strip assembly .....................................................

7-63 7.3.4.7 Removal and refitting of rear door sill outer sealing strip assembly ................................................. 7-64 7.3.4.8 Removal and refitting of rear door sill inner sealing strip assembly ................................................. 7-65 7.3.4.9 Removal and refitting of rear door antifouling strip assembly .......................................................... 7-66 7.3.4.10 Removal and refitting of rear door wheel trim antifouling strip assembly ....................................... 7-67 7.3.4.11 Removal and refitting of rear door lock body assembly .................................................................

7-68 7.3.4.12 Removal and refitting of rear door window assembly ..................................................................... 7-70 7.3.4.13 Removal and refitting of rear door window regulator assembly ..................................................... 7-72 7.3.4.14 Removal and refitting of rear door window channel assembly ....................................................... 7-74 7.3.4.15 Removal and refitting of rear door window rail ............................................................................... 7-75 7.4 Tailgate ....................................................................................................................................................

7-76 7.4.1 Position diagram of parts ..................................................................................................................... 7-76 7.4.2 Exploded view of structure ................................................................................................................... 7-77 7.4.3 Tailgate sheet metal ............................................................................................................................. 7-79 7.4.3.1 Removal and refitting of tailgate assembly .......................................................................................

7-79 7.4.3.2 Removal and refitting of tailgate hinge ............................................................................................. 7-81 7.4.4 Tailgate accessories ............................................................................................................................ 7-82 7.4.4.1 Removal and refitting of POT strut assembly ................................................................................... 7-82 7.4.4.2 Removal and refitting of tailgate stopper ..........................................................................................

7-84 7.4.4.3 Removal and refitting of tailgate stopper on the door ....................................................................... 7-85 7.4.4.4 Removal and refitting of tailgate stopper on the body ....................................................................... 7-87 7.4.4.5 Removal and refitting of tailgate frame sealing strip assembly ........................................................ 7-88 7.4.4.6 Removal and refitting of tailgate lock assembly ............................................................................... 7-89 7.4.4.7 Removal and refitting of tailgate buckle assembly ...........................................................................

7-91 7.5 Window .................................................................................................................................................... 7-92 7.5.1 Position diagram of parts ..................................................................................................................... 7-92 7.5.2 Front windshield ................................................................................................................................... 7-94 7.5.2.1 Removal and refitting of front windshield window assembly ............................................................ 7-94 VOYAH FREE

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7. Body Closure Manual 7-3 Contents 7.5.3 Corner window ..................................................................................................................................... 7-96 7.5.3.1 Removal and refitting of rear corner window assembly .................................................................... 7-96 7.5.4 Rear windshield .................................................................................................................................... 7-98 7.5.4.1 Removal and refitting of rear windshield window assembly .............................................................

7-98 7.5.5 Sunroof glass ceiling assembly .......................................................................................................... 7-100 7.5.5.1 Removal and refitting of sunroof glass ceiling assembly ................................................................ 7-100 7.6 Charging port ......................................................................................................................................... 7-102 7.6.1 Position diagram of parts ...................................................................................................................

7-102 7.6.2 Exploded view of structure ................................................................................................................. 7-103 7.6.3 EV charging port cover......................................................................................................................... 7-105 7.6.3.1 Removal and refitting of charging port cover plate ......................................................................... 7-105 7.6.3.2 Removal and refitting of charging port cover body .........................................................................

7-106 7.6.3.3 Removal and refitting of charging port cover baffle ........................................................................ 7-109 7.6.3.4 Removal and refitting of charging port cover lock assembly .......................................................... 7-110 7.6.3.5 Removal and refitting of emergency release handle ...................................................................... 7-111 7.6.3.6 Removal and refitting of drain pipe sheath ..................................................................................... 7-112 7.6.3.7 Removal and refitting of emergency cable sheath .........................................................................

7-113 7.6.4 REV charging port cover ..................................................................................................................... 7-114 7.6.4.1 Removal and refitting of charging port cover body ......................................................................... 7-114 7.6.4.2 Removal and refitting of charging port cover baffle ........................................................................ 7-116 7.7 Oil filler ..................................................................................................................................................

7-117 7.7.1 Position diagram of parts ................................................................................................................... 7-117 7.7.2 Exploded view of structure ................................................................................................................. 7-118 7.7.3 Filler cap ............................................................................................................................................. 7-120 7.7.3.1 Removal and refitting of filler cap outer panel ................................................................................

7-120 7.7.3.2 Removal and refitting of oil filler container assembly ..................................................................... 7-121 7.7.3.3 Removal and refitting of filler cap lock assembly ............................................................................ 7-123 7.7.3.4 Removal and refitting of drain pipe sheath ..................................................................................... 7-125 7.7.3.5 Removal and refitting of filler cap drain pipe assembly .................................................................. 7-126 VOYAH FREE

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7-6 Engine hood 7. Body Closure Manual VOYAH FREE S/N Part name Loading quantity Remarks 1 Engine hood panel assembly 1 2 Engine hood rear sealing strip assembly 1 3 Engine hood left hinge assembly 1 4 Engine hood pneumatic strut 2 5 Engine hood lock cable 1 6 Engine hood lock 1 7 Engine hood buckle 1 8 Front engine compartment cushion 4 9 Engine hood front sealing strip assembly 1 10 Engine hood right hinge assembly 1

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