Руководство по эксплуатации Voyah FREE 1 — Общие характеристики (EN)

1 General 1-1 Contents Contents Contents 1.1 How to use this manual ............................................................................................................................... 1-2 1.2 Danger, warning, and notice ....................................................................................................................... 1-2 1.2.1 Danger and warning ................................................................................................................................. 1-2 1.2.2 Precautions for maintenance operation safety ........................................................................................

1-7 1.2.3 Supplementary description of Facelift .................................................................................................... 1-12 1.3 Vehicle parameters ................................................................................................................................... 1-13 1.3.1 Basic parameters of vehicle ................................................................................................................... 1-13 1.3.1.1 Overall dimensions ..............................................................................................................................

1-14 1.3.1.2 Mass .................................................................................................................................................... 1-14 1.3.1.3 Comprehensive parameters ................................................................................................................ 1-15 1.3.1.4 Mass (Facelift) ..................................................................................................................................... 1-15 1.3.2 Performance parameters .......................................................................................................................

1-16 1.3.3 Main structure and technical parameters ............................................................................................... 1-17 1.3.4 Lighting signal lamp parameters ............................................................................................................ 1-22 1.3.5 Battery parameters ................................................................................................................................. 1-23 1.3.6 Oil specifications and capacity parameters ...........................................................................................

1-23 1.3.7 Front/rear suspension parameters ......................................................................................................... 1-24 1.3.8 Battery pack parameters ........................................................................................................................ 1-26 1.3.9 Main structure and technical parameters (Facelift) ............................................................................... 1-27 1.3.10 Battery pack parameters (Facelift) .......................................................................................................

1-32 1.3.11 Oil specifications and capacity parameters (modified models) ........................................................... 1-33 1.4 Identification .............................................................................................................................................. 1-34 1.4.1 Vehicle identification code (VIN) ............................................................................................................ 1-34 1.4.2 Rules for VIN composition .....................................................................................................................

1-35 1.4.3 Vehicle nameplate .................................................................................................................................. 1-35 1.4.4 Engine series number ............................................................................................................................ 1-36 1.4.5 Drive motor nameplate ........................................................................................................................... 1-37 1.4.6 Generator controller nameplate .............................................................................................................

1-38 1.4.7 Tire inflation label ................................................................................................................................... 1-38 1.5 Vehicle lifting and jacking .......................................................................................................................... 1-39 1.5.1 Vehicle lifting .......................................................................................................................................... 1-39 1.5.2 Vehicle jacking .......................................................................................................................................

1-40 1.6 Vehicle towing ........................................................................................................................................... 1-42 1.6.1 Trailer towing .......................................................................................................................................... 1-42 1.6.2 Emergency towing .................................................................................................................................. 1-43 1.6.3 Emergency towing requirements ...........................................................................................................

1-45 1.7 Abbreviations ............................................................................................................................................ 1-46 VOYAH FREE

Стр. 1

1-2 Warnings and Notices 1 General Warnings and Notices 1.1 How to use this manual This service manual is mainly developed for VOYAH FREE series vehicles, which incorporates the main technical information on the range extender assembly, drive motor assembly, generator, high voltage battery pack, chassis, suspension, body and electrical parts, including removal and refitting, disassembly and assembly, adjustment, maintenance and fault diagnosis, etc.

Please read this manual carefully and strictly implement the provisions herein to get familiar with the fault diagnosis, troubleshooting, maintenance and repair methods of the vehicle and ensure that the repaired vehicle is in the best working condition, thus achieving the ideal power, economy and comfort. For the safety of your life and property, please strictly follow the precautions in this manual. Failure to observe the precautions in the relevant chapter may result in personal injury or vehicle accident. All information in this manual is up to date until June 2022.

However, due to the continuous improvement of the product, our company reserves the right to update the relevant content at any time without prior notice. It is inevitable that there might be some mistakes and omissions in this manual on account of its wide coverage and the continuous improvement of the product, and any suggestions from readers are appreciated. 1.2 Danger, warning, and notice 1.2.1 Danger and warning - The electrical equipment on VOYAH FREE is divided into low voltage electrical components and high voltage electrical components. The former includes : triple screen , audio, lighting, horn and blower, etc.; the latter includes:

drive motor assembly, MCU, onboard charger, power distribution unit (PDU), high voltage harness, high voltage battery pack, A/C compressor, A/C heater (PTC), etc. - The high voltage components are pasted with an orange high voltage warning label, on which the contents should be noticed. To avoid electric shock, do not touch high voltage components, high voltage cables (orange) and their connectors. - If the cable is exposed or broken, do not touch it to avoid electric shock. - It is forbidden for non-professional maintenance personnel to contact, disassemble or modify electrical equipment at will.

Otherwise, touching high voltage will cause serious consequences such as burns or even death by electric shock. Warning for maintenance of parts with high voltage Maintenance site requirement: - Safety isolation measures should be adopted before maintenance operations: use warning fences for isolation and place high voltage warning signs to warn unrelated personnel to stay away from the area to avoid safety accidents. - Water-based fire extinguishers must be provided at the designated location of the maintenance site. When the high voltage battery is on fire, a large amount of water must be used to extinguish the fire.

- Before maintaining the high voltage equipment, connect the body ground wire to the ground wire of special maintenance station for the electric vehicle. - Install dedicated AC circuits and power sockets. If no special circuit is used to charge the electric vehicle, the normal operation of other equipment on the circuit may be affected. - Keep the working environment clean and well ventilated, away from liquids and flammable materials. Maintenance personnel must wear the insulation and protective equipment before operation: - Protective insulation clothing. - Insulating rubber shoes. - Protective glasses.

- Insulating gloves (high voltage electrician gloves or battery electrolyte acid and alkaline resistance gloves). Insulation tools: - Pad the maintenance area with insulating rubber. VOYAH FREE

Стр. 2

1 General 1-3 Warnings and Notices - Maintenance personnel must use insulation tools when working with live parts. - After the battery high voltage connector is disconnected, wrap the high voltage output part with special protective cover or insulation tape immediately. - Special workbench with insulation pad must be used when repairing high voltage battery and electric control components. Warning! - Before use, check the insulation and protective equipment to ensure that there is no damage, holes or cracks, the internal and external surfaces are clean and dry, because that they can not be operated with water to ensure safety. Warning for driving in a road test Warning!

- When a road test is needed for the vehicle reporting a fault for repair to judge the fault location or the scan tool is needed to read the information parameters of the vehicle in operation, an assistant should drive the vehicle while the maintenance technician determines the fault or reads the parameters. It is forbidden to control the vehicle and do other things at the same time for one person. Otherwise, there are traffic hazards, which may cause traffic accidents, resulting in personal injury. Warning for disconnection of battery Warning! - Before maintaining electrical components, all electronics and start switches must be turned off, unless otherwise stated in operating procedures.

- Disconnect the negative terminal of the battery if the tool or device easily touches the exposed live terminal. Failure to follow these safety instructions may result in personal injury and damage to the vehicle. Warning! - To repair the SRS, disconnect the negative terminal of the battery for at least 10 minutes before performing other maintenance operations. Warning for brake dust Warning! - When repairing wheel brake parts, avoid the following operations: ● Do not grind the friction plate. ● Do not use sandpaper to polish the brake friction plate. ● Do not use dry brush or compressed air to clean wheel brake parts. Warning for brake fluid Warning!

- Do not use brake fluid stored in an unsealed container owing that brake fluid absorbs moisture easily. Improper or contaminated brake fluid may cause system failure, vehicle loss of control, or personal injury. Warning for irritation of brake fluid Warning! - Brake fluid irritates skin and eyes. In case of contact, the following measures should be taken: ● In case of eye contact, rinse with water immediately and thoroughly. ● In case of skin contact, wash with soap and water immediately. Warning for replacement of brake pipe Warning!

- Install and secure the brake pipe carefully with correct fasteners for replacement; otherwise, the brake pipe and brake system may be damaged, resulting in personal injury. VOYAH FREE

Стр. 3

1-4 Warnings and Notices 1 General Warning for supplement restraint system (SRS) clock spring Warning! - Improper installation of the clock spring assembly will damage the internal spiral coil of the clock spring, which may cause the malfunction of the coil and the SRS module, resulting in personal injury. Warning for disposal of SRS module Warning! - In order to prevent accidental deployment of the SRS and personal injury, the undeployed SRS module should not be disposed as regular workshop waste. Some of the materials contained in the undeployed modules may cause serious illness or personal injury if the sealed container is damaged during the disposal process.

The undeployed airbag module should be safely disposed following the deployable procedure. Warning for pickup and storage of SRS module Warning! - When transporting the undeployed airbag module: ● Do not carry the wire or connector on the airbag module. ● Make sure the airbag opening is not facing you or anyone else. Warning! - When storing an undeployed airbag module, ensure that the airbag opening is not facing the surface where the airbag module is placed. The airbag opening should not face down, and it is forbidden to place any objects on the airbag module. There should be enough space around the airbag for accidental employment, otherwise it will cause personal injury.

- Do not immerse the undeployed airbag module in water or contact with other liquids. - Do not place the undeployed SRS module near the fire source or in a high temperature area to prevent accidental deployment of the SRS and personal injury. Warning! - Do not hit or shake the SRS impact sensor. Before powering on the impact sensor, ensure that the impact sensor is firmly fixed. Failure to follow the correct installation procedures may cause the SRS mistakenly deployed or worked abnormally, resulting in personal injury. Warning for SRS Warning! - This vehicle is equipped with SRS. Failure to observe correct operating procedures may result in the following situations: ● Pretensioner burst.

● Personal injury. ● Unnecessary SRS repair. Warning! - Observe the following guidelines to avoid the above situations: ● Refer to SRS parts view to determine whether you are performing maintenance operations on, around, or on the wiring of SRS parts. ● If you are performing maintenance operations on, around, or on the wiring of the SRS component, disconnect the SRS. Warning for high temperature of deployed SRS module Warning! - After deployment, the metal surface of the SRS parts may be very hot. To avoid fire and ensure personal safety: VOYAH FREE

Стр. 4