99709-51100t.book (EN)

99709-51100-00_42072

GROUP INDEX (for industrial use) GENERAL........................................ 00 11 12 13A 13E 14 15 17 54 61 ENGINE............................................ LUBRICATION................................. FUEL AND ENGINE CONTROL...... ELECTRONICALLY CONTROLLED FUEL SYSTEM .................................. FOREWORD COOLING......................................... 14 This Shop Manual is published for the information and guidance of personnel responsible for maintenance of the Mitsubishi 6M60-TL series diesel engine, and includes procedures for adjustment and maintenance services. INTAKE AND EXHAUST ................. EMISSION CONTROL.....................

We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. ELECTRICAL................................... For more details, please consult your nearest authorized Mitsubishi forklift truck dealer. SPECIAL EQUIPMENT ................... Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. SEPTEMBER 2006 Applicable models 6M60-TL

Стр. 3

99709-51100-01_42073

GROUP 00 GENERAL HOW TO READ THIS MANUAL ......................................................... 00-2 ENGINE NUMBER ............................................................................ 00-7 PRECAUTIONS FOR MAINTENANCE OPERATION ....................... 00-8 13E 13A DIAGNOSTIC CODES 1. Using Multi-Use Tester .............................................................. 00-17 2. Use of Blinking Warning Lamp for Diagnostic Code .................... 00-19 3. Up-Time Service Tool Functions .................................................... 00-21 4. Troubleshooting ...............................................................................

00-29 TABLE OF STANDARD TIGHTENING TORQUES .......................... 00-31 00-1

Стр. 4

99709-51100-01_42073

HOW TO READ THIS MANUAL This manual consists of the following parts: Specifications Structure and Operation Troubleshooting General Inspection and Adjustment Service procedures General Inspection and Adjustment Procedures for inspection and adjustment of individual parts and assemblies as mounted on the machine are de- scribed including specific items to check and adjust. Specified or otherwise, inspection should be performed for looseness, play, backlash, crack, damage, etc. Service procedure Procedures for servicing components and parts off the machine are described centering on key points in their re- moval, installation, disassembly, reassembly, inspection, etc.

Inspection Check items subject to “acceptable/unacceptable” judgement on the basis of service standards are all given. Some routine visual checks and cleaning of some reused parts are not described but must always be included in actual service work. Caution This service manual contains important cautionary instructions and supplementary information under the follow- ing four headings which identify the nature of the instructions and information: NOTE Suggestions or supplementary information for more efficient use of equipment or better understandings.

Terms and Units Front and rear The forward running direction of the machine is referred to as the front and the reverse running direction is re- ferred to as the rear. Left and right Left hand side and right hand side, when facing the forward running direction of the machine, are respectively left and right. Standard value Standard value dimensions in designs indicating: the design dimensions of individual parts, the standard clear- ance between two parts when assembled, and the standard value for an assembly part, as the case may be. Limit When the value of a part exceeds this, it is no longer serviceable in respect of performance and strength and must be replaced or repaired.

00-2 DANGER Precautions that should be taken in handling potentially dangerous substances such as battery fluid and coolant additives. WARNING Precautionary instructions, which, if not observed, could result in serious injury or death. CAUTION Precautionary instructions, which, if not observed, may result in damage to or de- struction of equipment or parts.

Стр. 5

99709-51100-01_42073

00 Tightening torque Values are directly specified for out-of-standard tightening torques for bolts and nuts. Where there is no specified figure for tightening torque, follow the table covering standard tightening torques. When the item is to be tightened in a wet state, “wet” is indicated. Where there is no indication, read it as dry. Units Tightening torques and other parameters are given in SI* units with metric units added in brackets { }. Values in engine specifications, performance curves, and other items taken from official approval documents are given only in metric units. *SI: Le Systиme International d’Unitйs Example:

390 N·m {40 kgf·m} Metric unit SI unit 00-3 Item SI unit {metric unit} Conversion factor Force N {kgf} 9.80665 N {1 kgf} Moment of force N·m {kgf·m} 9.80665 N·m {1 kgf·m} Pressure Positive pressure kPa {kgf/cm2} 98.0665 kPa {1 kgf/cm2} Vacuum pressure kPa {mmHg} 0.133322 kPa {1 mmHg} Pa {mmH O} 2 9.80665 Pa {1 mmH O} 2 Volume dm3 {L} 1 dm3 {1 L} Heat quantity J {kcal} 4186.05 J {1 kcal} Heat flow W {kcal/h} 1.16279 W {1 kcal/h} Power kW {PS} 0.7355 kW {1 PS} Angle ˚ – Temperature ˚C – Electric current A – Voltage V – Resistance Ω – Electric power W – Unit SI unit Foot-pound unit Conversion rate Force N (Newton) lbf 1 N = 0.2248 lbf Moment of force N·m lbf.ft 1 N·m = 0.7375 lbf.ft Pressure kPa (kilopascal) lbf/in.2 1 kPa = 0.145 lbf/in.2 1 kPa = 0.2953 in.

Hg Volume L cm3 cm3 gal. oz cu.in. 1 L = 0.2642 gal. (U.S.) 1 L = 0.220 gal. (Imp.) 1 cm3 = 0.033814 oz (U.S.) 1 cm3 = 0.035195 oz (Imp.) 1 cm3 = 0.061023 cu.in. Power kW (kilowatt) HP 1 kW = 1.34 HP Temperature ˚C ˚F t˚C = (1.8t˚C + 32)˚F Mass quantity of matter kg g lb oz 1 kg = 2.2046 lb 1 g = 0.035274 oz Dimension m mm ft. in. 1 m = 3.2808 ft. 1 mm = 0.03937 in. Stress N/cm2 lbf/in.2 1 N/cm2 = 1.45 lbf/in.2

Стр. 6