BAIC DX225LCA Excavator Labor Time Guide & Service Manual PDF (EN)

ENGINE DX225LCA DX225LCA Labor Time Guide 1 No Remove & Gasket Seal Mi Replace Replace Replace Re nor Major Gas Repair build Overhaul Charging Shortage 01 Engine 10.0 8.0 02 Head 6.0 0.5 03 Engine Mounting B racket (each) 1.0 04 Oil pan (with E/G D isassembly) 11.0 0.5 05 In/Exhaust manifol d 2.0 0.5 06 V-Belt (each) 1.0 07 Timing gear case 12.0 0.5 08 Starter 1.0 09 Radiator 6.0 10 Oil cooler 4.0 11 Muffler 1.5 12 Water Pump 2.0 13 Radiator hose upp er 0.5 14 Radiator hose lowe r 0.5 15 Turbo charger 2.0 16 Head Cover Gaske t 1.0 17 Air Cleaner Assem bly 1.5 18 Main CRS Seal (fr ont) 3.0 19 Main CRS Seal (re ar) 9.0 20 In/Exhaust Valves 10.0 21 Air Cleaner Eleme nt 0.5 22 Flywheel (with Mai n Pump disassembly) 8.0 23 Thermostat 0.5 24 Muffler Bracket 1.5 25 Engine Control Ca ble 1.0 26 Acce lera tor Manua l Lever 1 .0 27 C/H Air Cooler Ass 'y 2.0 28 Oil Filter 0.5 29 CCV 1.0

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FUEL SYSTEM DX225LCA DX225LCA Labor Time Guide 2 No R R emove & eplace Gasket Seal Replace Replace Minor Major Rebuild Overhau Gas l Charging Repair Shortage 01 Fuel tank 4.0 02 Injection Pump 3.0 03 Fuel Filter Assembly 0.5 04 Fuel Line (each) 0.5 05 Feed Pump 1.0 06 Injection nozzle (each ) 1.0 07 Nozzle & Holder ass'y (each) 1.2 08 Fuel filler pump 0.5

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MAIN HYDRAULICS DX225LCA DX225LCA Labor Time Guide 3 No Remo Rep ve & Gasket Seal lace Replace Replac Minor e Rebuild Major G Overhaul Cha as Repair rging Shortage 01 Hydraulic Tank 5.0 02 Main Pump 5.0 2.0 03 Pilot Gear Pump 1.0 04 Coupling (with Main Pump Disassembly) 6.0 05 Control Valve 10.0 06 Control Valve Cap 0.5 07 Control Valve Spool (Includes Cap) 0.7 08 Relief Valve (each) 0.5 09 Swing Motor 3.0 10 Swing Reduction Gear 5.0 11 Pinion Gear (with Swing Device Disassemb 6.0 12 Travel Device(each, with Track Disassemb 5.5 13 Center Joint 5.0 4 .0 14 Boom Cylinder (each) 3.0 3 .0 15 Arm Cylinder 3.0 3 .0 16 Bucket Cylinder 3.0 3 .0 17 Dozer Cylinder (each) N/A 18 Suction Pipe 1.5 19 Suction Hose 1.5 20 High Pressure Pipe (each) 1.5 21 High Pressure Hose (each) 1.5 22 Low Pressure Hose (each) 0.5 23 Hydraulic System Flushing 6.0 24 Return Filter 0.5 25 Suction Filter (suction) 0.2

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ELECTRIC DX225LCA DX225LCA Labor Time Guide 4 No Remove & Replace Gasket Replace Seal Replace Minor Rebuild Major Gas Overhaul Charging Repair Shortage 01 EPOS Controller 1.0 02 Stand Harness-Left Hand 2.0 0.5 03 Stand Harness- Right Hand 2.0 0.5 04 LCD Monitor 1.0 05 Relay (each) 0.5 06 Control Knob (each) 0.5 07 Batteries 0.5 08 Wiper Motor 2.0 09 Hyd.

Oil level switch 0.5 10 Radio 0.5 11 Alternator 2.0 12 Main Wiring Harness 16.0 1.5 13 Hour Meter 0.5 14 Switch (each) 0.5 15 Preheat Controller 0.5 16 Wiper timer 0.5 17 DC Converter 0.5 18 Pilot Buzzer 0.5 19 Fusible link 0.1 20 Lamp (each) 0.3 21 Bulb (each) 0.1 22 Horn (each) 0.5 23 Control Unit 1.0 24 Key Switch 1.0 25 Fuel Sensor 1.0 26 Oil Pressure/Temp 0 .5 27 Water temp sensor 0.5 28 Engine Speed Sensor 1.0 29 Engine Stop Motor 1.0 30 Engine Control Motor 1.0 31 Engine Throttle Controller 1.0 32 Ambient Sensor 0.5

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