Hitachi ZW550-6 Wheel Loader Operator's Manual (EN)

ENMNHK-NA1-1

ENMNHK-NA1-1 ZW550-6 WHEEL LOADER OPERATOR'S MANUAL Operator's Manual 550 -6 Wheel Loader URL:http://www.hitachi-c-m.com Serial No. 005201 and up This book is printed on recycled paper. PRINTED IN JAPAN (T) 2018, 03 PART NO. ENMNHK-NA1-1

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INTRODUCTION

INTRODUCTION INTRODUCTION Read this manual carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or machine damage. Warranty is provided as a part of Hitachi’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate which you should have received from your dealer. This standard specification machine can be operated under the following conditions without being modified. Atmospheric Temperature: -20 °C to 45 °C (-4 °F to 113 °F) Altitude:

0 m to 2000 m (0 ft to 6600 ft) This warranty provides you with the assurance that Hitachi will back its products where defects appear within the warranty period. In some circumstances, Hitachi also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action. In case the machine is used under conditions other than described above, consult your authorized dealer.

This manual should be considered a permanent part of your machine and should remain with the machine when you sell it. This machine is of metric design. Measurements in this manual are metric. Use only metric hardware and tools as specified. Only qualified, experienced operators officially licensed (according to local law) should be allowed to operate the machine. Moreover, only officially licensed personnel should be allowed to inspect and service the machine. Right-hand and left-hand sides are determined by facing in the direction of forward travel. Write product identification numbers in the Machine Numbers section.

Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. If this manual is kept on the machine, also file the identification numbers in a secure place off the machine. PRIOR TO OPERATING THIS MACHINE, INCLUDING COMMUNICATION SYSTEM, IN A COUNTRY OTHER THAN A COUNTRY OF ITS INTENDED USE, IT MAY BE NECESSARY TO MAKE MODIFICATIONS TO IT SO THAT IT COMPLIES WITH THE LOCAL REGULATORY STANDARDS (INCLUDING SAFETY STANDARDS) AND LEGAL REQUIREMENTS OF THAT PARTICULAR COUNTRY. PLEASE DO NOT EXPORT OR OPERATE THIS MACHINE OUTSIDE OF THE COUNTRY OF ITS INTENDED USE UNTIL SUCH COMPLIANCE HAS BEEN CONFIRMED.

PLEASE CONTACT HITACHI CONSTRUCTION MACHINERY CO., LTD. OR ANY OF OUR AUTHORIZED DISTRIBUTOR OR DEALER IF YOU HAVE ANY QUESTIONS CONCERNING COMPLIANCE. Use only diesel fuel with quality specified in JIS K-2204, EN-590 or ASTM D-975 which contents 15 ppm or lower sulfur. Also use fuel that complies with solid contamination level of class 18/16/13 of ISO4406-1999 (solid contamination includes dust). If the fuel specified above is not used, exhaust gas that exceeds the regulation values may be discharged, causing serious problem on the engine. Consult your authorized dealer. In this manual, urea water is indicated as DEF/AdBlue®. “DEF” stands for the Diesel Exhaust Fluid.

AdBlue® is a registered trademark of the Verband der Automobilindustrie e.V. (VDA). All information, illustrations and specifications in this manual are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice. ©2018 Hitachi Construction Machinery Co., Ltd. All rights reserved.

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INDEX

INDEX MACHINE NUMBERS SAFETY SAFETY LABELS COMPONENTS NAME OPERATOR’S STATION BREAK-IN OPERATING THE ENGINE MOVING THE MACHINE OPERATING THE MACHINE TRANSPORTING MAINTENANCE T MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS STORAGE TROUBLESHOOTING SPECIFICATIONS INDEX ENMNHK-NA1-1

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CONTENTS

CONTENTS MACHINE NUMBERS..........................................................1 Evacuating in Case of Fire..........................................................S-30 Beware of Exhaust Fumes..........................................................S-31 Precautions for Welding and Grinding..................................S-31 Avoid Heating Near Pressurized Fluid Lines........................S-31 Avoid Applying Heat to Lines Containing Flammable SAFETY...........................................................................

S-1 Recognize Safety Information.....................................................S-1 Understand Signal Words.............................................................S-1 Follow Safety Instructions............................................................S-2 Prepare for Emergencies...............................................................S-3 Wear Protective Clothing..............................................................S-3 Protect Against Noise.....................................................................S-4 Inspect Machine...............................................................................S-4 General Precautions for Cab........................................................S-5 Use Handrails and Steps................................................................S-6 Never Ride Attachment.................................................................S-6 Adjust Operator’s Seat...................................................................S-6 Ensure Safety Before Rising from or Leaving Operator’s Fluids............................................................................................S-32 Precautions for Handling Accumulator and Gas Damper.......................................................................................S-32 Precautions for Diesel Exhaust Fluid (DEF)..........................S-32 Remove Paint Before Welding or Heating............................S-33 Beware of Asbestos and Silicon Dust and Other Contamination.........................................................................S-33 Prevent Battery Explosions........................................................S-34 Service Air Conditioning System Safely................................S-34 Handle Chemical Products Safely...........................................S-35 Dispose of Waste Properly.........................................................S-35 Notes on Aftertreatment Device.............................................S-36 Precautions for Communication Terminal...........................S-36 Precaution for Communication Terminal Equipment......S-37 Articulation Stopper (Lock Bar)................................................S-38 Joystick Steering System ON/OFF...........................................S-39 ROPS (Roll Over Protective Structure)...................................S-40 Seat..................................................................................................S-7 Fasten Your Seat Belt......................................................................S-7 Move and Operate Machine Safely...........................................S-8 Handle Starting Aids Safely..........................................................S-8 Operate Only from Operator’s Seat...........................................S-9 Jump Starting....................................................................................S-9 Investigate Job Site Beforehand..............................................S-10 Equipment of Head Guard, ROPS, FOPS...............................S-11 Provide Signals for Jobs Involving Multiple Machines....S-11 Keep Riders Off Machine............................................................S-12 Drive Safely.....................................................................................S-12 Drive Machine Safely (Work Site)............................................S-13 Drive Safely with Bucket Loaded.............................................S-14 Drive on Snow Safely...................................................................S-14 Travel on Public Roads Safely...................................................S-15 Avoid Injury from Rollaway Accidents..................................S-15 Avoid Accidents from Backing Up and Turning.................S-16 Avoid Positioning Bucket or Attachment Over SAFETY LABELS...........................................................

S-41 COMPONENTS NAME.................................................... 1-1 Components Name.........................................................................1-1 OPERATOR’S STATION...................................................

1-3 Aftertreatment Device...................................................................1-3 Automatic Regeneration ..............................................................1-5 Repeated Inhibiting of Exhaust Filter Cleaning...............1-6 Cab Features......................................................................................1-7 Front Console....................................................................................1-8 Joystick Steering..............................................................................1-9 Right Console.................................................................................1-10 Anyone........................................................................................S-17 Avoid Tipping.................................................................................S-17 Never Undercut a High Bank....................................................S-18 Dig with Caution...........................................................................S-18 Perform Truck Loading Safely...................................................S-18 Avoid Power Lines........................................................................S-19 Precautions for Operation.........................................................S-19 Precautions for Lightning..........................................................S-19 Object Handling............................................................................S-20 Protect Against Flying Debris...................................................S-20 Park Machine Safely.....................................................................S-21 Store Attachments Safely...........................................................S-21 Transport Safely.............................................................................S-22 Handle Fluids Safely−Avoid Fires............................................S-23 Practice Safe Maintenance .......................................................S-24 Warn Others of Service Work....................................................S-25 Support Machine Properly........................................................S-25 Stay Clear of Moving Parts.........................................................S-26 Support Maintenance Properly...............................................S-26 Prevent Parts from Flying...........................................................S-27 Prevent Burns.................................................................................S-27 Replace Rubber Hoses Periodically........................................S-28 Avoid High-Pressure Fluids.......................................................S-28 Prevent Fires...................................................................................S-29 Fingertip Control Type...........................................................1-10 Multi-Function Joystick Type...............................................1-11 Monitor Panel.................................................................................1-12 Parking Brake Indicator (Red)...................................................1-13 Brake Oil Low Pressure Indicator (Red).................................1-13 Hydraulic Oil Level Indicator (Red).........................................1-13 Low Steering Oil Pressure Indicator (Option) (Red)..........1-14 Transmission Warning Indicator (Red)..................................1-14 Communication Error Indicator (Yellow)..............................1-14 Discharge Warning Indicator (Red)........................................1-14 Engine Warning Indicator (Red)...............................................1-15 Overheat Indicator (Red)............................................................1-15 Engine Oil Low Pressure Indicator (Red)...............................1-15 Air Filter Restriction Indicator (Red).......................................1-16 Preheat Indicator (Yellow).........................................................1-16 Coolant Temperature Gauge....................................................1-17 Fuel Gauge......................................................................................1-17 Turn Signal Indicator (Green)....................................................1-18 High Beam Indicator (Blue).......................................................1-18 Work Light Indicator (Yellow)...................................................1-18 Clearance Light Indicator (Green)...........................................1-18 Control Lever Lock Indicator (Red).........................................1-18

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