Toyota Forklift Manual (EN)

FOREWORD

FOREWORD This manual covers the service procedures of the TOYOTA ELECTRIC POWERED FORKLIFT 7FBE10 to 20 series. Please use these manuals for providing quick, correct servicing of the corre- sponding forklift models. This manual deals with the above models as of February 2003. Please under- stand that disagreement can take place between the descriptions in the man- ual and actual vehicles due to change in design and specifications. Any change or modifications thereafter will be informed by Toyota Industrial Equipment Parts & Service News.

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SECTION INDEX

SECTION INDEX NAME SECTION GENERAL 0 BATTERY 1 CHARGER (OPT) 2 CONTROLLER 3 MULTI-DISPLAY FUNCTIONS 4 TROUBLESHOOTING 5 MOTOR 6 DRIVE UNIT & FRONT AXLE 7 REAR AXLE 8 STEERING 9 BRAKE 10 BODY & FRAME 11 MATERIAL HANDLING SYSTEM 12 MAST 13 CYLINDER 14 OIL PUMP 15 OIL CONTROL VALVE 16 SAS FUNCTIONS (OPT) 17 APPENDIX 18

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GENERAL

0-1 GENERAL Page Page VEHICLE EXTERIOR VIEW ........... 0-2 HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE ............. 0-17 VEHICLE MODELS .......................... 0-3 0 RECOMMENDED LUBRICANT QUANTITY AND TYPES ........... 0-18 1 FRAME NUMBER ............................. 0-3 HOW TO USE THIS MANUAL ...... 0-4 LUBRICATION CHART ................. 0-19 2 EXPLANATION METHOD ................. 0-4 3 TERMINOLOGY................................. 0-5 PERIODIC MAINTENANCE ......... 0-20 PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS ..... 0-25 4 ABBREVIATIONS.............................. 0-5 5 SI UNITS ............................................ 0-6 OPERATING TIPS ............................

0-7 6 GENERAL INSTRUCTIONS.............. 0-7 7 JACK-UP POINT ............................... 0-8 8 HOISTING THE VEHICLE ................. 0-9 9 WIRE ROPE SUSPENSION ANGLE LIST .............................................. 0-10 10 SAFE LOAD FOR EACH WIRE ROPE SUSPENSION ANGLE................. 0-10 11 MEMBER WEIGHTS........................ 0-11 12 TOWING THE VEHICLE.................. 0-11 13 ELECTRICAL PARTS INSPECTION ................................ 0-12 14 NOTES ON SAS .............................. 0-14 15 STANDARD BOLT & NUT TIGHTENING TORQUE ............. 0-15 16 BOLT STRENGTH CLASS IDENTIFICATION METHOD ......... 0-15 17 TIGHTENING TORQUE TABLE ......

0-16 18 PRECOATED BOLTS ...................... 0-17

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VEHICLE EXTERIOR VIEW

0-2 VEHICLE EXTERIOR VIEW

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