HINO E13C Type Diesel Engine Service Manual PDF Download (EN)

Diesel Injection Pump SERVICE MANUAL New Common Rail System for HINO OPERATION E13C Type Engine February, 2004 00400061E

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TABLE OF CONTENTS 1. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-1. Product Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-2. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. Outline of The Main New Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2-1. Common Rail Specifications and Engine Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2-2. System Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3. Outline of Changes in Main Functional Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3-1. Supply Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3-2. Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3-3. Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3-4. Sensors (Only sensors that were changed.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3-5. ECU . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3-6. Various Types of Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4. Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4-1. DTC (Diagnostic Trouble Code) Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1-2. Outline

1. Outline 1-1. Product Application A. Application B. System Components Parts Number 1-2. Outline This Service Manual describes the new common rail system installed on the E13C engine of large Hino trucks. The big- gest difference compared with conventional common rail systems is that it uses an injector with a QR code. The basic construction and operation of the system is about the same as for systems installed on the P11C engine, so this Service Manual will only give a general outline of the E13C system and describe its unique features.

For details on the common rail system, refer to Service Bulletin ECD 01-08 "New Common Rail System (ECD-U2) for HINO" published in December 2001, and Service Manual "Common Rail System for HINO J05D/J08E Type Engine" published in October 2003.

-1- Manufacturer Engine Model Destination HINO E13C General countries Parts Name DENSO Parts Number Manufacturer Parts Number Remarks Supply pump 094000-0421 22730-1231A HP0 type Injector 095000-5223 23910-1242A With QR code Rail 095440-0460 22760-1150A Engine ECU 102758-3001 89560-6530A With EDU inside Accelerator position sensor 198300-8160 89441-6950A Crankshaft position sensor 029600-0570 89411-1280A Cylinder recognition sensor 949979-1300 — Included in the supply pump Fuel temperature sensor 179730-0090 22790-1010A Coolant temperature sensor 071560-0110 83420-1250A Intake air temperature sensor 072800-0350 89441-6230A Intake air pressure sensor 079800-5890 89390-1080A

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2-1. Common Rail Specifications and Engine Features

2. Outline of The Main New Features 2-1. Common Rail Specifications and Engine Features -2- E13C K13C (Current Model) Common Rail Specifications Main Features HP-0 + G2 HP-0 + X1 Pressure 160 MPa 120 MPa Type L6, TI, 4 valves L6, TI, 4 valves Engine Features Displacement 13 L 13 L Variation 5 Output Settings Low Output High Output Output 265-382 kW/1800-2200 rpm 272 kW/2000 rpm 294 kW/2000 rpm Torque 1764-2156 N•m/900 rpm 1520 N•m/1100 rpm 1667 N•m/1100 rpm Vehicle Cargo and Dump Trucks, Tractors Cargo and Dump Trucks, Tractors E13C Engine Q000649E

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