AW1110-AW1140 EN 05 20 1.0 (EN)

Operating & maintenance manual Table of contents ...................................................................................................... 1 1 Machine designation, manufacturer and notes ......................................................... 8 1.1 Machine designation and intended use ........................................................................................ 8 1.1.1 Intended purpose and designated use .......................................................................................... 8 1.2 Manufacturer ....................................................................................................................................

8 1.2.1 Name and address of the manufacturer ........................................................................................ 8 1.2.2 Contact ........................................................................................................................................... 8 1.3 Type plate and serial number ......................................................................................................... 9 1.3.1 Type plate labeling and serial number ...........................................................................................

9 1.4 EC Declaration of Conformity ...................................................................................................... 10 1.5 User instructions ........................................................................................................................... 11 1.5.1 Responsibility of the contractor ................................................................................................... 11 1.5.2 Responsibility of the driver and the service staff ......................................................................... 11 1.6 Change in ownership (e.g. by selling the compaction roller) ...................................................

11 1.7 Notes on this operating and maintenance manual .................................................................... 12 1.7.1 Symbols in the operating and maintenance manual ................................................................... 12 1.7.2 Further notes on this operating and maintenance manual .......................................................... 13 1.8 Vibrations ....................................................................................................................................... 13 1.8.1 Hand and arm vibration ...............................................................................................................

13 1.8.2 Whole-body vibration ................................................................................................................... 13 2 Safety instructions ..................................................................................................... 14 2.1 General use of the compaction roller .......................................................................................... 14 2.2 Working with the compaction roller ............................................................................................ 15 2.3 Safety instructions in emergencies .............................................................................................

15 3 Technical specifications ........................................................................................... 16 3.1 Operating data ............................................................................................................................... 16 3.2 Tires ................................................................................................................................................ 16 3.3 Fill levels .........................................................................................................................................

17 3.4 Diesel engine Deutz (EU2) ............................................................................................................ 17 3.5 Diesel engine Deutz (EU3) ............................................................................................................ 17 3.6 Diesel engine Cummins (EU4) ...................................................................................................... 17 3.7 Diesel engine Deutz (EU5) ............................................................................................................ 17 3.8 Roll-over protection system (ROPS) ...........................................................................................

18 3.9 Warranty for add-ons and conversions ....................................................................................... 18 3.10 Dimensions: Compaction roller with enclosed cab ................................................................... 19 3.11 Dimensions: Compaction roller with open cab .......................................................................... 20 4 Transporting the compaction roller ......................................................................... 21 4.1 Securing and loading the compaction roller before transporting it .........................................

21 4.1.1 Loading the compaction roller onto a flat bed truck ..................................................................... 21 4.1.2 Securing the compaction roller on the transport vehicle ............................................................. 22 2

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Operating & maintenance manual 4.1.3 Tying the compaction roller to the transport vehicle .................................................................... 22 4.1.4 Carrying out the transport ............................................................................................................ 23 5 Getting acquainted with the compaction roller ....................................................... 24 5.1 Overview: Assembly groups ........................................................................................................ 24 5.2 Overview: Operator’s station with enclosed cab .......................................................................

25 5.3 Overview operator’s station with open cab ................................................................................ 26 5.4 Warning notices and labels .......................................................................................................... 27 6 Before starting the compaction roller ...................................................................... 28 6.1 Prior to the initial start .................................................................................................................. 28 6.2 Checking the compaction roller: Visual inspection ...................................................................

28 6.2.1 Checking the drum area .............................................................................................................. 29 6.3 Refueling (Diesel) .......................................................................................................................... 30 6.4 With Diesel engines EU4 and EU5 only: Refueling (AdBlue ® / DEF) ........................................ 30 6.4.1 AdBlue ® / DEF: Warning displays ................................................................................................ 32 6.5 Opening the door and accessing the vehicle .............................................................................

33 6.5.1 Opening and closing the window ................................................................................................. 34 6.5.2 Opening the door ......................................................................................................................... 34 7 Individual settings ..................................................................................................... 35 7.1 Adjusting the driver’s seat ............................................................................................................

35 7.1.1 Longitudinal adjustment ............................................................................................................... 36 7.1.2 Position of the backrest ............................................................................................................... 36 7.1.3 Rotation of the driver’s seat ......................................................................................................... 36 7.1.4 Left armrest ..................................................................................................................................

37 7.1.5 Backrest extension (headrest) ..................................................................................................... 37 7.2 Adjustable steering column.......................................................................................................... 38 7.2.1 Adjusting the exterior mirrors ....................................................................................................... 38 7.2.2 Fastening the safety belt .............................................................................................................. 39 8 Control elements and displays in the cab ...............................................................

40 8.1 Dashboard ...................................................................................................................................... 40 8.1.1 Status and error messages .......................................................................................................... 41 8.1.2 Regeneration of the Diesel engine .............................................................................................. 42 8.1.3 Control emements on the steering column ..................................................................................

43 8.1.4 Warning features ......................................................................................................................... 44 8.1.5 Joystick and panel of switches in the right armrest ..................................................................... 44 8.1.6 Functions of the joystick .............................................................................................................. 45 8.1.7 Control panel in the right armrest ................................................................................................ 45 8.1.8 Panel of switches below the roof of the enclosed cab .................................................................

46 8.1.9 Heating & ventilation .................................................................................................................... 46 8.1.10 Distribution of air in the enclosed cab ...................................................................................... 47 3

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Operating & maintenance manual 9 Starting, driving and stopping the compaction roller ............................................. 48 9.1 Prior to the initial start .................................................................................................................. 48 9.2 Starting the Diesel engine ............................................................................................................. 48 9.1.1 Activating the battery main switch (optional feature) ................................................................... 48 9.2.1 Trouble-shooting: Diesel engine start ..........................................................................................

49 9.3 Driving the compaction roller ....................................................................................................... 49 9.3.1 Forward motion: start ................................................................................................................... 49 9.3.2 Forward motion: stop ................................................................................................................... 50 9.3.3 Reverse motion: start ................................................................................................................... 50 9.3.4 Reverse motion:

stop ................................................................................................................... 51 9.3.5 Changing direction ....................................................................................................................... 51 9.4 Driving in the rain .......................................................................................................................... 52 9.4.1 Front wiper ...................................................................................................................................

52 9.5 Driving in the dark or with restricted visibility ........................................................................... 52 9.4.2 Rear wiper.................................................................................................................................... 52 9.5.1 Work lights ................................................................................................................................... 52 9.5.2 Taking action against fogged up or icy windows .........................................................................

53 9.5.3 Heating & ventilation .................................................................................................................... 53 9.5.4 Line-of-sight obstruction .............................................................................................................. 53 9.6 Stopping and parking the compaction roller .............................................................................. 54 9.6.1 Turning off the battery main switch (optional feature) ................................................................. 54 9.6.2 Leaving the compaction roller ......................................................................................................

54 10 Driving on heavy soils and on slopes ...................................................................... 55 10.1 Optional automatic traction control ............................................................................................. 55 10.1.1 Override function: Drum (optional feature) .............................................................................. 55 10.1.2 Override function: Rear axle (optional feature) ........................................................................ 56 11 Driving on slopes .......................................................................................................

57 11.1 Slopes ............................................................................................................................................. 57 11.1.1 Maximum gradeability of the compaction rollers (depending on the ground) .......................... 57 11.1.2 Operation on slopes: Start ....................................................................................................... 57 11.1.3 Driving uphill with the roller drum ahead ................................................................................. 58 11.1.4 Driving uphill with the rear end ahead .....................................................................................

58 11.1.5 Driving downhill ........................................................................................................................ 59 11.1.6 Stopping the operation on slopes ............................................................................................ 59 12 Towing the compaction roller ................................................................................... 60 12.1 Safety instructions referring to the towing process .................................................................. 60 12.2 Measures to be taken prior to towing ..........................................................................................

60 12.2.2 Releasing the parking brake and the HP valves ...................................................................... 61 12.2.3 Deactivating (releasing) the parking brake .............................................................................. 61 4

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Operating & maintenance manual 12.3 Carrying out the towing process ................................................................................................. 62 12.3.1 After towing .............................................................................................................................. 62 13 Working with the compaction roller ......................................................................... 64 13.1 Control elements related to working ........................................................................................... 64 13.2 Fields of application of the compaction roller ............................................................................

65 13.2.1 Basic information on soil compaction ...................................................................................... 65 13.2.2 Simple operation: Forward motion (without vibration) ............................................................. 66 13.2.3 Simple operation: Reverse motion (without vibration) ............................................................. 66 13.3 Soil compaction by means of the smooth roller drum .............................................................. 67 13.3.1 Surface soil compaction ...........................................................................................................

67 13.3.2 Stopping the surface soil compaction ...................................................................................... 68 13.3.3 Deep soil compaction .............................................................................................................. 69 13.3.4 Stopping the deep soil compaction .......................................................................................... 70 13.4 Soil compaction with the pad foot drum ..................................................................................... 70 13.4.1 Basic information on the fields of application of the pad foot drum .........................................

70 14 Compaction measurement (optional feature) .......................................................... 71 14.1 Variants of the compaction measurement system .................................................................... 71 14.1.1 Advantages of compaction measurement ............................................................................... 71 14.2 Analog display ............................................................................................................................... 72 14.3 Display of the compaction measurement system without data storage .................................

73 14.4 Optional recording and documentation of the compaction work ............................................. 73 14.4.1 Installing and dismantling the compaction measurement system ........................................... 74 14.5 Compaction measurement system with dynamic compaction control ................................. 74 15 Conversion from a smooth drum to a pad foot drum ............................................. 75 15.1.1 Mounting the pad foot segments on a smooth roller drum ...................................................... 76 16 Tires on the rear axle .................................................................................................

78 16.1.1 Water filling of the tires (optional) ............................................................................................ 78 16.1.2 Filling procedure: Water and antifreeze additive ..................................................................... 78 16.1.3 Filling procedure: Pure water ................................................................................................... 79 16.1.4 Emptying the tires .................................................................................................................... 79 16.1.5 Filling procedure: Using the ”Hanauer Maus“ ..........................................................................

80 16.1.6 Checking the tire inflation pressure ......................................................................................... 80 16.1.7 Mounting the tires .................................................................................................................... 80 17 Failures and trouble shooting .................................................................................. 81 18 Maintenance instructions .......................................................................................... 83 18.1 Safety instructions referring to maintenance work ...................................................................

83 18.1.1 Safety precautions to be taken prior to maintenance work ..................................................... 83 5

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