preface honda (EN)

CONTENTS

PREFACE CONTENTS This guide contains set-up and installation instructions for Honda outboards. Pre-delivery service must be performed by an authorized Honda Marine Dealer, OEM or Package Dealer. These instructions are provided for dealer use only. FOLLOW THESE INSTRUCTIONS CAREFULLY Proper set-up, installation, and pre-delivery service are esential for safe, reliable operation. Your customer expects their Honda outbaord motor to be correctly set-up, installed, adjusted, and ready for use. COMMON MODEL INFORMATION BF8DIBF9.9D BFI 5DIBF20D As you read this guide, you will find information that is preceded by a -1 symbol.

The purpose of this message is to prevent damage to the outboard, other property, or the environment. DO NOT OVERPOWER THE BOAT Do not install an outboard motor that exceeds the recommended maximum horsepower for the boat. refer to the certification plate for the boat's maximum recommended horsepower. For most boat applications, the outboard motor should have a horsepower which provides 80% of the maximum recommended horsepower for the boat. If the certification plate information is not available, contact the boat manufacturer.

BF25AIB F30A BF40AIBF50A BF75AIB F90A BF115AIBF130A BFZOOAIBF225A All information contained in this manual is based on the latest product information available at the time of printing. We reserve the right to make changes at anytime without prior notice. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher; this includes text, figures, and tables. GAUGES CONTROL BOXES AND TEMPLATES PROPELLER APPLICATION CHARTS INDEX Date of Issue: June 2003 0 2001-2003 American Honda Motor Co., Inc. i

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CONTENTS

IMPORTANCE OF PROPER SET-UP AND PRE-DELIVERY SERVICE For Your Customer’s Safety Proper set-up or pre-delivery service are essential to the customer’s safety and the reliability of the tiller. Any error or oversight made during assembly and servicing of a tiller can result in faulty operation, damage to the tiller or injury to others. Improper service or pre-delivery service can create an unsafe condition that can cause your customer or others to be seriously hurt or killed. Follow the procedures and precautions in this manual and other service materials carefu I ly. For Your Safety Some of the most important general safety precautions are given below.

However, we cannot warn you of every conceivable hazard that can arise in performing set-up and pre-delivery service. Only you can decide whether or not you should perform a given task. Failure to properly follow instructions and precautions can cause you to be seriously hurt or killed. Follow the procedures and precautions in this manual carefully. IMPORTANT SAFETY PRECAUTIONS Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and safety equipment. When performing set-up and pre-delivery service, be especially careful of the following:

Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skills required to perform the tasks safely and completely. o Protect your eyes by using proper safety glasses, goggles, or face shields any time you hammer, drill, grind, or work around pressurized air or liquids, and springs or other stored-energy components. If there is any doubt, put on eye protection. 0 Use protective wear when necessary, for example, gloves or safety shoes. Handling hot or sharp parts can cause severe burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves.

Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise. This will help eliminate several potential hazards: 0 Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine. 0 Burns from hot parts. Let the engine and exhaust system cool before working in those areas. 0 Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers, and clothing are out of the way. Gasoline vapors are explosive. To reduce the possibility of a fire or explosion, be careful when working around gasoline.

P Use only a nonflammable solvent, not gasoline, to clean parts. Never drain or store gasoline in an open container. Keep all cigarettes, sparks, and flames away from all fuel-related parts.

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Common Model Information

1, COMMON MODEL INFORMATION CONVERSION TABLES AND TORQUE VALUES LENGTH CONVERSIONS From Unit To Unit I Multiply By1 From Unit I To Unit I Multiply By Centimeters .I Centimeters 2.54 Milimeters Feet Inches Inches .03937 Inches Feet .0833 .00328 Meters .0254 .394 Feet 5,280 Centimeters Feet .0328 Miles Yards 1,760 Meters Feet .01 Kilometers 1.609 3281 Kilometers .001 Kilometers Meters Miles 1000 Meters Miles .0006214 .621 Millimeters 1000 Centimeters 100 Meters Feet 3.281 Inches I 39.371 From Unit ITO Unit Multiply By1 From Unit I To Unit Multiply By Grams 1 Ounces Pounds Grams 453.59 Kilograms Ounces 16 Pounds 2.205 IKilograms I .454 Ounces .035 .002 Ounces Grams 28.35 Grams .0625 I Kilograms Pounds .001 I Pounds Kilograms .028 1 Gallons I .264 I Liters Liters 3.785 Mi I li I iters 1000 Gallons 1.057 Pints I Cubic inches I 1.8046 I Quarts .02947 Fluid ounces Liters Quarts Liters .946 2 I Gallons I .25 From Unit ITO Unit Multiply By1 From Unit /TO Unit Multiply By Kilopascals (kP4 I 6.89476 I Pounds Der sa in I kPa psi kgf/cm2 0.145038 Kilograms per sq kPa 98.0665 .010197 cm (kgf/cm2) psi 14.22333 (Psi) kgf/cm2 .07031 From Unit Celsius To Unit Fahrenheit Formula From Unit To Unit Formula (Co x 1.8) + 32 Fahrenheit Celsius ("~-32) + I .a 147 Date of Issue:

June 2003 0 2001-2003 American Honda Motor Co., Inc.

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Common Model Information

1.

COMMON MODEL INFORMATION From Unit I TO Unit Multiply By] From Unit To Unit 0.277 I km/h 3.6 I m/s Multiply By W S I 0.911 mi/hr kn 0.621 I 1.837 I m/s I 0.447 0.540 m/s 0.3048 km/h I 1.609 Feet per sec ( W S ) km/h 1.09728 Miles per hr mi/hr 0.682 (mi/hr) ft/S I 1.466 kn 0.592 kn 0.869 I m/s I 0.5441 W S Knots (kn) 1.852 km/h 1 mi/hr I 1.1511 1.688 I I I BATTERY AMPERAGE From Unit To Unit Multiply By From Unit To Unit Multiply By MCA (Marine 1.3 MCA CCA 0.77 Cranking Amps) CCA (Cold Cranking Amps) STANDARD TORQUE VALUES (FORCE) I Metric Bolt Diameter Item N-m kg-m ft-lb 5 0.5 3.6 5 mm bolt and nut I 6mmboltandnut I 10 1 1.0 I 7 8 mm bolt and nut 10 mm bolt and nut 22 2.2 16 24 3.5 25 12 mm bolt and nut 54 5.5 40 5 mm screw 4 0.4 2.9 6 mm screw and SH (small head flange) bolt 9 0.9 6.5 8 mm flange bolt and nut 6 mm flange bolt and nut 26 2.7 20 12 1.2 9 10 mm flange bolt and nut 39 4.0 29 For additional torque values, see the applicable Honda Marine Shop Manual.

Date of Issue: June 2003 0 2001-2003 American Honda Motor Co., Inc. I 4 8

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