Mack TerraPro Series Operators Manual (EN)

TM Series Mack ® TerraPro (LEU Series) Mack ® TerraPro 21394654 21394654 April 2010 © Mack Trucks, Inc. 2010 Printed in U.S.A. Mack ® LEU Series 21394654 TM Series (LEU Series)

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Foreword This manual contains information concerning the operation and function of the Mack Link System. The information in this manual applies to vehicles built April 2010 and later. Please keep this manual in the vehicle at all times. Note: Illustrations in this manual are used for reference only and may differ slightly from the actual vehicle. However, key components addressed in this document are represented as accurately as possible. The National Highway Traffic Safety Administration (NHTSA) and Mack Trucks Inc., should be informed immediately if you believe that the vehicle has a defect that could cause a crash, injury or death.

Contact NHTSA by calling the Auto Safety Hotline at 1 (888) 327-4236, by writing to NHTSA, U.S. Department of Transportation, Washington, DC 20590, by TTY at 1 (800) 424-9153, or visit their website at www.nhtsa.dot.gov. Mack Truck , Inc. Greensboro, NC USA Order number: PV776- 21394654 © 2010 Mack Trucks , Inc., Greensboro, NC USA All rights reserved. No part of this publication may be reproduced, stored in retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Mack Trucks, Inc.

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Contents INTRODUCTION............................................................................................................1 TO THE OWNER..........................................................................................................1 In Appreciation ..........................................................................................................1 About This Handbook................................................................................................2 THE VEHICLE..............................................................................................................3 Basic Configuration ...................................................................................................3 Vehicle Management and Control System (V-MAC®).............................................3 COMPONENT IDENTIFICATION..............................................................................4 VIN Locations............................................................................................................4 Engine Identification..................................................................................................5 Engine Information Plate...........................................................................................6 Clean Idle Engines.....................................................................................................7 Transmission Identification........................................................................................8 WARRANTY INFORMATION ..................................................................................10 Air Brake System.....................................................................................................10 ENGINE GASEOUS EMISSION CONTROL SYSTEMS ....................................10 Emissions Control System Warranty .......................................................................11 ENGINE GASEOUS EMISSIONS CONTROL SYSTEM WARRANTY.............13 FEDERAL EMISSION REQUIREMENTS............................................................14 EMISSION CONTROL SYSTEMS WARRANTY — CALIFORNIA..................14 Emissions Control System Warranty .......................................................................16 SERVICE LITERATURE............................................................................................20 MACK Class 8 –Components Service Manual .......................................................20 MACK Class 8 – Custom Collated Service Manual on CD....................................20 CUSTOMER SERVICE ..............................................................................................21 Call 1-800-866-1177 for MACK OneCall™...........................................................21 Questions and Complaints .......................................................................................21 Addresses.................................................................................................................22 Additional Assistance ..............................................................................................22 REPORTING SAFETY DEFECTS.............................................................................24 United States............................................................................................................24 Canada......................................................................................................................24 Mexico .....................................................................................................................24 EVENT DATA RECORDING DEVICES...................................................................25 SAFETY INFORMATION ...........................................................................................26 SAFETY STATEMENT ..............................................................................................26 CERTIFICATION LABELS........................................................................................28 Safety Certification Label ........................................................................................28 ADVISORY LABELS.................................................................................................30 Advisory Label Locations (On Vehicle) ..................................................................30 CAB ENTRY/EXIT.....................................................................................................39 Three-Limb Contact.................................................................................................39 Driver Side...............................................................................................................41 Passenger Side .........................................................................................................43 SAFETY TIPS FOR COLD WEATHER OPERATION .............................................44 Driver Visibility .......................................................................................................44

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Cab Door Seals and Key Locks ...............................................................................45 Outside Mirror Heater..............................................................................................45 Air Horn Snow Shield..............................................................................................46 Fire Extinguisher (Optional)....................................................................................46 INSTRUMENTS AND CONTROLS...........................................................................47 CAB INTERIOR — LEFT..........................................................................................47 CAB INTERIOR — RIGHT .......................................................................................48 INSTRUMENT PANEL ..............................................................................................49 Tell-Tales..................................................................................................................49 Panel Arrangement...................................................................................................50 INSTRUMENT PANEL GAUGE LAYOUT ..............................................................51 Panels A, B, C and D ...............................................................................................52 Panel E .....................................................................................................................53 Panel F .....................................................................................................................54 DPF INHIBIT ROAD SPEED LIMITING (RSL)...................................................62 CAB CLIMATE CONTROL.......................................................................................68 LIGHT CONTROL PANEL........................................................................................69 STEERING COLUMN................................................................................................70 Combination Starter and Electrical Switch..............................................................70 MISCELLANEOUS CONTROLS..............................................................................71 Dome Light..............................................................................................................71 Air Horn...................................................................................................................71 Fresh Air Vent..........................................................................................................72 Accessory Power Outlets.........................................................................................72 PRE-TRIP INSPECTION AND DAILY MAINTENANCE......................................73 PRE-TRIP ....................................................................................................................73 Pre-Trip Inspection Quick List ................................................................................73 OPERATION..................................................................................................................86 .....................................................................................................................................86 New Vehicle Break-In..............................................................................................86 WINDSHIELD WASHER RESERVOIR....................................................................88 CAB TILT OPERATION.............................................................................................89 Tilting the Cab .........................................................................................................90 Lowering the Cab.....................................................................................................92 Bleeding the Cab Tilt System ..................................................................................93 DOORS........................................................................................................................94 Opening the Cab Door .............................................................................................94 Locking the Cab Door..............................................................................................94 Right-Side (Folding) Door.......................................................................................94 Folding the Door......................................................................................................97 Unfolding the Door................................................................................................100 SEAT BELTS.............................................................................................................102 Seat Belt Operation................................................................................................102 Fastening Seat Belt ................................................................................................102 RIGHT-SIDE RESTRAINT......................................................................................105

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