Toyota Forklift Service Manual (EN)

FOREWORD

FOREWORD This manual covers the service procedures of the TOYOTA FORKLIFT 50- 4FD100~135, 50- 4FDK150,160. Please use this manual for providing quick, cor rect servicing of the corresponding forklift models. This manual deals with the above models as of August 200 8 . Please understand that disagreement can take place between the descriptions in the manual and actual vehicles due to change in design and specifications. Any change or modifications thereafter will be informed by Toyota Industrial Equipment Parts & Service News. For the service procedures of the mounted engine, read the repair manuals listed below as reference together with this manual.

(Reference) Repair manuals related to this manual are as follows: TOYOTA INDUSTRIAL EQUIPMENT J08E- UM ENGINE REPAIR MANUAL (No. )

Стр. 1

SECTION INDEX

SECTION INDEX NAME SECTION GENERAL 0 ENGINE 1 TORQUE CONVERTER & TRANSMISSION 2 PROPELLER SHAFT 3 FRONT AXLE & DIFFERENTIAL 4 REAR AXLE 5 STEERING 6 BRAKE 7 BODY 8 MATERIAL HANDLING SYSTEM 9 MAST 10 CYLINDER 11 OIL PUMP 12 OIL CONTROL VALVE 13 HYDRAULIC PIPING 14 OPS 15 APPENDIX 16 17 18 19 20 21

Стр. 2

GENERAL

0-1 GENERAL Page VEHICLE EXTERIOR VIEWS ...................................... 0-2 VEHICLE MODEL ........................................................... 0-4 0 1 FRAME NUMBER ........................................................... 0-4 2 HOW TO USE THIS MANUAL .................................... 0-5 EXPLANATION METHOD ............................................... 0-5 3 TERMINOLOGY............................................................... 0-6 4 ABBREVIATIONS............................................................ 0-6 OPERATING TIPS ..........................................................

0-7 5 6 GENERAL........................................................................ 0-7 JACKING UP ................................................................... 0-8 7 HOISTING THE VEHICLE ............................................... 0-9 8 WIRE ROPE SUSPENSION ANGLE LIST...................... 0-10 9 SAFE LOAD FOR EACH WIRE ROPE SUSPENSION ANGLE.................................................. 0-11 10 MEMBER WEIGHTS........................................................ 0-11 11 ELECTRICAL PARTS INSPECTION............................... 0-14 BOLT & NUT TIGHTENING TORQUE ......................

0-15 12 BOLT STRENGTH CLASS IDENTIFICATION METHOD AND TIGHTENING TORQUE....................... 0-15 13 14 HEXAGON FLANGE BOLT TIGHTENING TORQUE ..... 0-17 PRECOATED BOLTS (BOLTS WITH SEAL LOCK AGENT COATING ON THREADS) ..................................................................... 0-17 HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE ............................................. 0-18 RECOMMENDED LUBRICANT QUANTITY & TYPES .................................................. 0-19 LUBRICATION CHART ................................................. 0-20 15 16 17 18 19 PERIODIC MAINTENANCE .........................................

0-21 20 PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS ............................................................... 0-26 21

Стр. 3

HEADGUARD MODEL

0-2 0 VEHICLE EXTERIOR VIEWS HEADGUARD MODEL

Стр. 4