8067024 pf2510 EN 03 17 (EN)

Operating & maintenance manual Table of contents ...................................................................................................... 1 1 Machine designation, manufacturer and notes ......................................................... 8 1.1 Machine designation and intended use ........................................................................................ 8 1.1.1 Intended purpose and designated use .......................................................................................... 8 1.2 Manufacturer ....................................................................................................................................

8 1.2.1 Name and address of the manufacturer ........................................................................................ 8 1.2.2 Contact ........................................................................................................................................... 8 1.3 Type plate and serial number ......................................................................................................... 9 1.3.1 Type plate labeling and serial number ...........................................................................................

9 1.4 EC Declaration of Conformity ...................................................................................................... 10 1.5 User instructions ........................................................................................................................... 11 1.5.1 Responsibility of the contractor ................................................................................................... 11 1.5.2 Responsibility of the driver and the service staff ......................................................................... 11 1.6 Change in ownership (e.g. by selling the compaction roller) ...................................................

11 1.7 Notes on this operating and maintenance manual .................................................................... 12 1.7.1 Symbols in the operating and maintenance manual ................................................................... 12 1.8 Vibrations ....................................................................................................................................... 13 1.7.2 Further notes on this operating and maintenance manual .......................................................... 13 1.8.1 Hand and arm vibration ...............................................................................................................

13 1.8.2 Whole-body vibration ................................................................................................................... 13 2 Safety instructions ..................................................................................................... 14 2.1 General use of the compaction roller .......................................................................................... 14 2.2 Working with the compaction roller ............................................................................................ 15 2.3 Safety instructions in emergencies .............................................................................................

15 3 Technical specifications ........................................................................................... 16 3.1 Operating data ............................................................................................................................... 16 3.2 Tires ................................................................................................................................................ 17 3.3 Fill levels .........................................................................................................................................

17 3.4 Diesel engine .................................................................................................................................. 17 3.5 Roll-over protection system (ROPS) ........................................................................................... 17 3.6 Dimensions .................................................................................................................................... 18 4 Transporting the compaction roller ......................................................................... 19 4.1 Securing and loading the compaction roller before transporting it .........................................

19 4.1.1 Loading the compaction roller onto a flat bed truck ..................................................................... 19 4.1.2 Securing the compaction roller on the transport vehicle ............................................................. 20 4.1.3 Tying the compaction roller to the transport vehicle .................................................................... 20 4.1.4 Carrying out the transport ............................................................................................................ 21 2

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Operating & maintenance manual 5 Getting acquainted with the compaction roller ....................................................... 22 5.1 Overview: Assembly groups ........................................................................................................ 22 5.2 Overview: Driverґs compartment ................................................................................................. 23 5.3 Warning notices and labels .......................................................................................................... 24 6 Before starting the compaction roller ......................................................................

25 6.1 Prior to the initial start .................................................................................................................. 25 6.2 Checking the compaction roller: Visual inspection ................................................................... 25 6.2.1 Checking the drum area .............................................................................................................. 26 6.3 Refueling (Diesel) .......................................................................................................................... 27 6.4 Opening the door and accessing the vehicle .............................................................................

28 7 Individual settings ..................................................................................................... 30 7.1 Adjusting the driverґs seat ........................................................................................................... 30 7.2 Adjustable steering column.......................................................................................................... 32 7.2.1 Adjusting the exterior mirrors ....................................................................................................... 32 7.2.2 Fastening the safety belt ..............................................................................................................

33 7.3 Driverґs seat: Optional features ................................................................................................... 34 8 Control elements and displays in the cab ............................................................... 35 8.1 Overview: Dashboard .................................................................................................................... 35 8.1.1 Display ......................................................................................................................................... 35 8.1.2 Status and error messages ..........................................................................................................

37 8.1.3 Switches in the steering column .................................................................................................. 38 8.1.4 Warning features ......................................................................................................................... 38 8.1.5 Joystick and panel of switches in the right armrest ..................................................................... 39 8.1.6 Panel of switches below the roof of the cab ................................................................................ 41 8.1.7 Heating & ventilation ....................................................................................................................

41 9 Starting, driving and stopping the compaction roller ............................................. 42 9.1 Prior to starting .............................................................................................................................. 42 9.2 Starting the Diesel engine ............................................................................................................. 42 9.2.1 Trouble-shooting: Diesel engine start .......................................................................................... 43 9.3 Driving the compaction roller .......................................................................................................

43 9.3.1 Forward motion: start ................................................................................................................... 43 9.3.2 Forward motion: stop ................................................................................................................... 44 9.3.3 Reverse motion: start ................................................................................................................... 44 9.3.4 Reverse motion: stop ...................................................................................................................

45 9.3.5 Changing direction ....................................................................................................................... 45 9.3.6 Driving in the rain ......................................................................................................................... 46 9.4 Line-of-sight obstruction .............................................................................................................. 47 9.3.7 Driving in the dark or with restricted visibility ............................................................................... 46 3

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Operating & maintenance manual 9.5 Stopping and parking the compaction roller .............................................................................. 48 9.5.1 Leaving the compaction roller ...................................................................................................... 48 10 Driving on heavy soils and on slopes ...................................................................... 49 10.1 HA control (Optional feature) ....................................................................................................... 49 10.1.1 Overriding the hydraulic HA control .........................................................................................

49 10.2 HD system of the rear axle (Optional feature) ............................................................................ 50 10.3 Slopes ............................................................................................................................................. 51 10.3.1 Maximum gradeability of the compaction rollers (depending on the ground) .......................... 51 10.3.2 Operation on slopes: Start ....................................................................................................... 51 10.3.3 Driving uphill with the roller drum ahead .................................................................................

52 10.3.4 Driving uphill with the rear end ahead ..................................................................................... 52 10.3.5 Driving downhill ........................................................................................................................ 53 10.3.6 Stopping the operation on slopes ............................................................................................ 53 11 Towing the compaction roller ................................................................................... 54 11.1 Safety instructions referring to the towing process ..................................................................

54 11.2 Measures to be taken prior to towing .......................................................................................... 54 11.2.2 Releasing the parking brake and the HP valves ...................................................................... 55 11.2.3 Deactivating (releasing) the parking brake .............................................................................. 55 11.2.4 Carrying out the towing process .............................................................................................. 55 11.2.5 After towing ..............................................................................................................................

56 12 Working with the compaction roller ......................................................................... 58 12.1 Safety instructions referring to work with the vehicle ............................................................... 58 12.2 Control elements related to working ........................................................................................... 58 12.3 Fields of application of the compaction roller ............................................................................ 59 12.3.1 Basic information on soil compaction ...................................................................................... 59 12.3.2 Simple operation:

Forward motion (without vibration) ............................................................. 60 12.4 Soil compaction by means of the smooth roller drum .............................................................. 61 12.3.3 Simple operation: Reverse motion (without vibration) ............................................................. 60 12.4.1 Surface soil compaction ........................................................................................................... 61 12.4.2 Deactivating surface soil compaction ......................................................................................

61 12.4.3 Deep soil compaction .............................................................................................................. 62 12.5 Soil compaction with the pad foot drum ..................................................................................... 63 12.4.4 Deactivating deep soil compaction .......................................................................................... 62 12.5.1 Basic information on the fields of application of the pad foot drum ......................................... 63 13 Compaction measurement (Optional feature) .........................................................

64 13.1.1 Variants of the compaction measurement system ................................................................... 64 13.1.2 Advantages of compaction measurement ............................................................................... 64 13.1.3 Compaction measurement Variant 1 ....................................................................................... 65 4

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Operating & maintenance manual 13.1.4 Installing and dismantling the compaction measurement system ........................................... 65 13.1.5 Compaction measurement system, variant 2: Display & recording ......................................... 66 14 Conversion from a smooth drum to a pad foot drum ............................................. 67 14.1.1 Mounting the pad foot segments on a smooth roller drum ...................................................... 68 15 Tires at the rear axle ..................................................................................................

70 15.1.1 Water filling of the tires ............................................................................................................ 70 15.1.2 Filling procedure: Water and antifreeze additive ..................................................................... 70 15.1.3 Filling procedure: Pure water ................................................................................................... 71 15.1.4 Emptying the tires .................................................................................................................... 71 15.1.5 Filling procedure: Using the ”Hanauer Maus“ ..........................................................................

72 15.1.6 Checking the tire inflation pressure ......................................................................................... 72 15.1.7 Mounting the tires .................................................................................................................... 72 16 Failures and trouble shooting .................................................................................. 73 17 Maintenance instructions .......................................................................................... 75 17.1 Safety instructions referring to maintenance work ...................................................................

75 17.1.1 Safety precautions to be taken prior to maintenance work ..................................................... 75 17.1.2 After completing maintenance work ........................................................................................ 76 17.2 Overview: Maintenance ................................................................................................................. 77 18 Maintenance instructions for the driver ................................................................... 78 18.1.1 Table of lubricants ...................................................................................................................

78 18.1.2 Required spare parts for maintenance work: Maintenance kit ................................................ 79 18.2 Check list: Required maintenance work for maintenance certificate A ................................... 80 18.3 Maintenance certificate A : Daily maintenance work .................................................................. 81 18.3.1 Checks and cleaning procedures prior to starting the compaction roller ................................ 81 18.3.2 Fuel level ..................................................................................................................................

81 18.3.3 Preliminary fuel filter ................................................................................................................ 82 18.3.4 Coolant level ............................................................................................................................ 82 18.3.5 V-belt tension ........................................................................................................................... 83 18.3.6 Engine oil level .........................................................................................................................

83 18.3.7 Hydraulic oil level ..................................................................................................................... 84 18.3.8 Air filter ..................................................................................................................................... 84 18.3.9 Check the tire inflation pressure .............................................................................................. 85 18.3.10 Windshield washer system ......................................................................................................

85 18.3.11 Cleaning the cab after each operation ..................................................................................... 85 18.3.12 Cleaning the scrapers .............................................................................................................. 86 5

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