Komatsu Shop Manual (EN)

COVER

SEBM001921 1 D65E , P -12 D65EX , PX -12 MACHINE MODEL SERIAL NUMBER D65E-12 60001 and up D65P-12 60001 and up D65EX-12 60001 and up D65PX-12 60001 and up This shop manual may contain attachments and optional equipment that are not avail- able in your area. Please consult your local Komatsu distributor for those items you may require. Materials and specifications are subject to change without notice. D65-12 mount the 6D125-1, S6D125-1, 6D125E-2 and S6D125E-2 engine. For details of the engine, see the 125 Series and 125-2 Series Engine Shop Manual. © 2005 1 All Rights Reserved Printed in Japan 01-05(03) 00-1 (21)

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CONTENTS No. of page 01 GENERAL ............................................................................. 01-1 10 STRUCTURE AND FUNCTION ........................................... 10-1 20 TESTING AND ADJUSTING ............................................... 20-1 30 DISASSEMBLY AND ASSEMBLY ....................................... 30-1 40 MAINTENANCE STANDARD.............................................. 40-1 90 OTHER .................................................................................. 90-1 014012 00-2 7

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The affected pages are indicated by the use of the following marks. It is requested that necessary actions must be taken to these pages according to the list below. Pages having no marks are not revised at this time.

LIST OF REVISED PAGES 00-2-1 (21) D65EX, PX-12 Mark Indication Action required fi Page to be newly added Add ‡ Page to be replaced Replace ( ) Page to be deleted Discard Revision Mark Pages number Revision Mark Pages number Revision Mark Pages number Revision Mark Pages number Revision Mark Pages number ‡ 00- 1 (21) 00- 2 (7) ‡ 00- 2-1 (21) ‡ 00- 2-2 (21) ‡ 00- 2-3 (21) ‡ 00- 2-4 (21) ‡ 00- 2-5 (21) ‡ 00- 3 ‡ 00- 4 ‡ 00- 5 ‡ 00- 6 ‡ 00- 7 ‡ 00- 8 ‡ 00- 9 ‡ 00-10 ‡ 00-11 ‡ 00-12 ‡ 00-13 ‡ 00-14 ‡ 00-15 ‡ 00-16 ‡ 00-17 ‡ 00-18 ‡ 00-19 ‡ 00-20 ‡ 00-21 ‡ 00-22 01- 1 (14) 01- 2 (19) 01- 3 (14) 01- 4 (14) 01- 5 (14) 01- 6 (11) 01- 7 (11) 01- 8 (11) 01- 9 (11) 01-10 (11) 01-11 (14) ‡ 01-12 (21) 01-13 (14) 01-14 (14) 01-15 (14) 01-16 (14) ‡ 01-17 (21) 01-18 (19) 01-19 (19) 01-20 (14) 01-20-1 (19) 01-21 (14) 01-22 (14) 01-23 (14) 01-24 (14) 01-25 (19) 01-26 (19) 01-27 (14) 01-28 (19) 10- 1 (14) 10- 2 10- 3 10- 4 (8) 10- 5 (14) 10- 5-1 (14) 10- 6 10- 7 (14) 10- 8 10- 9 (8) 10-10 (14) 10-11 10-12 (14) 10-13 (14) 10-13-1 (11) 10-13-2 (11) 10-14 (14) 10-15 (14) 10-15-1 (14) 10-16 (11) 10-17 10-18 10-19 10-20 10-21 10-22 (8) 10-23 (14) 10-23-1 (14) 10-24 (14) 10-25 10-25-2 (14) 10-25-3 (14) 10-25-4 (14) 10-26 (14) 10-27 10-28 10-29 10-30 (7) 10-31 10-31-1 (14) 10-31-2 (7) 10-31-3 (14) 10-31-4 (14) 10-32 10-33 10-34 10-35 10-36 10-37 10-38 (14) 10-39 (14) 10-40 (14) 10-41 10-42 10-43 10-44 10-45 10-45-2 (14) 10-45-3 (14) 10-45-4 (14) 10-45-5 (14) 10-45-6 (14) 10-45-7 (14) 10-45-8 (14) 10-46 (14) 10-47 10-48 (7) 10-49 (7) 10-50 (7) 10-51 (7) 10-52 (7) 10-52-1 (14) 10-52-2 (14) 10-52-3 (14) 10-52-4 (19) 10-52-5 (14) 10-52-6 (14) 10-53 (8) 10-53-1 (14) 10-53-2 (14) 10-54 (14) 10-56 10-57 10-58 10-59 10-60 10-61 10-62 10-63 10-64 10-64-1 (14) 10-64-2 (14) 10-64-3 (14) 10-64-4 (14) 10-64-5 (14) ‡ 10-64-6 (21) ‡ 10-64-7 (21) ‡ 10-64-8 (21) ‡ 10-64-9 (21) ‡ 10-64-10(21) 10-64-11(14) 10-65 (14) 10-66 10-67 10-68 10-69 10-70 10-71 10-72 10-73 10-74 10-75 10-76 (8) 10-76-1 (8) 10-76-2 (8) 10-77 (8) 10-78 (8) 10-79 (4) 10-79-1 (8) 10-79-2 (19) 10-80 (19) 10-81 (11) 10-82 (19) 10-82-1 (11) 10-82-2 (19) 10-82-3 (11) 10-83 10-84 (8) 10-85 (8) 10-85-1 (8) 10-85-2 (14) 10-85-3 (19) 10-86 (19) 10-87 (19) 10-88 (19) 10-89 (19) 10-89-1 (19) 10-89-2 (19) 10-90 (19) 10-91 (19) 10-91-1 (19) 10-91-2 (19) 10-92 (19) 10-93 (19)

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00-2-2 (21) D65EX, PX-12 Revision Mark Pages number Revision Mark Pages number Revision Mark Pages number Revision Mark Pages number Revision Mark Pages number 10- 93-1 (19) 10- 93-2 (19) 10- 93-3 (19) 10- 93-4 (19) 10- 93-5 (19) 10- 93-6 (19) 10- 94 (8) 10- 95 10- 95-1 (8) 10- 95-2 (8) 10- 96 10- 97 10- 98 10- 99 10-100 10-101 10-102 (4) 10-103 10-104 (4) 10-105 (4) 10-106 (4) 10-107 (4) 10-108 (4) 10-109 (4) 10-109-1 (4) 10-110 10-111 10-112 10-113 10-114 10-115 10-116 10-116-1 (14) 10-116-2 (14) 10-116-3 (14) 10-116-4 (14) 10-118 (8) 10-119 10-120 10-121 10-122 10-122-2 (8) 10-122-3 (8) 10-122-4 (8) 10-122-5 (8) 10-122-6 (8) 10-122-7 (8) 10-122-8 (8) 10-122-9 (8) 10-124 10-125 10-126 (8) 10-128 (8) 10-129 (4) 10-130 (8) 10-131 (4) 10-133 (8) 10-134 (4) 10-135 (4) 10-136 (4) 10-137 (4) 10-138 (4) 10-139 (10) 10-140 (4) 10-141 (4) 10-142 (4) 10-143 (4) 10-144 (4) 10-145 10-146 (4) 10-147 10-147-1 (8) 10-147-2 (8) 10-147-3 (8) 10-147-4 (8) 10-147-6 (8) 10-147-7 (8) 10-147-8 (8) 10-147-9 (11) 10-147-10 (8) 10-147-11 (11) 10-147-12 (8) 10-147-13 (8) 10-147-14 (8) 10-147-15 (11) 10-147-16 (8) 10-147-17 (11) 10-147-18 (8) 10-147-19 (8) 10-147-20 (8) 10-148 (8) 10-149 (4) 10-150 (8) 10-151 (4) 10-152 (8) 10-153 (4) 10-154 (4) 10-155 (4) 10-156 (4) 10-157 10-158 (4) 10-159 (4) 10-160 (4) 10-161 (4) 10-162 (4) 10-163 (4) 10-164 (4) 10-165 (4) 10-166 (4) 10-167 (4) 10-168 (4) 10-169 (4) 10-170 (4) 10-171 (4) 10-172 (4) 10-173 (2) 10-173-1 (8) 10-173-2 (8) 10-173-3 (8) 10-173-4 (8) 10-173-5 (8) 10-173-6 (8) 10-173-7 (8) 10-173-8 (8) 10-173-9 (11) 10-173-10 (8) 10-173-11 (11) 10-173-12 (8) 10-173-13 (11) 10-173-14 (8) 10-173-15 (11) 10-173-16 (8) 10-173-17 (8) 10-173-18 (8) 10-173-19 (8) 10-173-20 (8) 10-173-21 (11) 10-173-22 (8) 10-173-23 (11) 10-173-24 (8) 10-173-25 (11) 10-173-26 (8) 10-175 10-176 10-177 10-178 10-179 10-180 10-181 10-182 10-183 (8) 10-184 (8) 10-185 (8) 10-186 (8) 10-186-1 (11) 10-186-2 (11) 10-186-3 (11) 10-186-4 (11) 10-186-6 (11) 10-186-7 (12) 10-186-8 (11) 10-186-9 (11) 10-187 10-188 (14) 10-189 (14) 10-190 (14) 10-191 (14) 10-194 (8) 10-195 (14) 10-196 (14) 10-196-1 (14) 10-196-2 (14) ‡ 10-196-3 (21) 10-196-4 (14) 10-196-5 (14) 10-196-6 (14) 10-196-7 (14) 10-196-9 (14) 10-196-10 (14) 10-197 (8) 10-198 10-199 10-200 10-201 10-202 10-203 (6) 10-204 20- 1 (15) 20- 2 (9) 20- 3 (9) 20- 3-1 (9) 20- 3-2 (9) 20- 4 (9) 20- 5 (9) 20- 5-1 (9) 20- 5-2 (9) 20- 6 (9) 20- 7 20- 8 20- 9 20- 10 (7) 20- 11 20- 12 20- 13 20- 14 20- 15 20- 15-1 (15) 20- 15-2 (15) 20- 15-3 (9) 20- 15-4 (9) 20- 15-5 (9) 20- 15-6 (9) 20- 15-7 (9) 20- 15-8 (9) 20- 15-9 (9) 20- 15-10 (9) 20- 15-11 (15) 20- 15-12 (15) 20- 15-13 (15) 20- 15-14 (15) 20- 15-15 (15) 20- 15-16 (15) 20- 15-17 (15) 20- 15-18 (15) 20- 15-19 (15) 20- 16 (18) 20- 17 20- 18 20-101 (15) 20-102 (10) 20-103 (12) 20-104 (1) 20-105 (1) 20-106 (1) 20-107 (1) 20-108 (1) 20-109 (1) 20-110 (1) 20-111 (1) 20-112 (1) 20-113 (1) 20-114 (9) 20-115 (1) 20-115-1 (15) 20-115-2 (9) 20-115-3 (15) 20-115-4 (15) 20-116 (9) 20-117 (17) 20-117-1 (15) 20-117-2 (17) 20-117-3 (16) 20-117-4 (16) 20-117-5 (17) 20-118 (9) 20-119 (17) 20-119-1 (17) 20-119-2 (17) 20-119-3 (15) 20-119-4 (17) 20-120 (15) 20-120-1 (15) 20-121 (1) 20-121-1 (9) 20-121-2 (9) 20-122-1 (5) 20-122-2 (19) 20-123 (9) 20-124 (12) 20-125 (1) 20-126 (12) 20-126-1 (12) 20-126-2 (12) 20-126-3 (12) 20-126-4 (12)

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