Toyota Equipment Manual (EN)

7FBCU 15-55 INDEX NAME SECTION CONTROLLER 2 . . GENERAL 0 BATTERY 1 MULTI-DISPLAY FUNCTIONS 3 TROUBLESHOOTING 4 MOTOR 5 DRIVE UNIT 6 FRONT AXLE 7 REAR AXLE 8 STEERING 9 BRAKE 10 BODY 11 MATERIAL HANDLING SYSTEM 12 MAST 13 CYLINDER 14 OIL PUMP 15 OIL CONTROL VALVE 16 SAS FUNCTIONS 17 APPENDIX 18

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0-1 GENERAL 0 0 Page Page EXTERIOR VIEWS ........................... 0-2 RECOMMENDED LUBRICANT QUANTITY & TYPES .................. 0-18 VEHICLE MODEL ............................. 0-3 0 0 LUBRICATION CHART ................. 0-19 FRAME NUMBER ............................. 0-4 HOW TO USE THIS MANUAL ...... 0-5 PERIODIC MAINTENANCE ......... 0-21 EXPLANATION METHOD ................ 0-5 PERIODIC REPLACEMENT OF PARTS AND LUBRICANTS ...... 0-26 TERMINOLOGY................................. 0-6 ABBREVIATIONS.............................. 0-6 OPERATIONAL TIPS ...................... 0-7 JACK-UP POINT .............................. 0-8 HOISTING THE VEHICLE ..............

0-9 CAUTION FOR TOWING ................ 0-9 ATTENTIVE POINTS ON SAS .... 0-10 CIRCUIT TESTER .......................... 0-11 STANDARD BOLT & NUT TIGHTENING TORQUE .............. 0-13 BOLT STRENGTH TYPE IDENTIFICATION METHOD.......... 0-13 TIGHTENING TORQUE TABLE ...... 0-14 PRECOAT BOLTS .......................... 0-15 HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE ......................................... 0-15 WIRE ROPE SUSPENSION ANGLE LIST .................................. 0-16 SAFE LOAD FOR EACH WIRE ROPE SUSPENSION ANGLE ............................................ 0-16 COMPONENTS WEIGHT ............. 0-17

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0-2 EXTERIOR VIEWS 0

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0-3 VEHICLE MODEL 0 Model Code Load Capacity Vehicle Model Voltage Remarks 15 3000 lbs 7FBCU15 36V/48V 30-7FBCU15 ↑ Dust proof 18 3500 lbs 7FBCU18 ↑ 30-7FBCU18 ↑ Dust proof 20 4000 lbs 7FBCU20 ↑ 30-7FBCU20 ↑ Dust proof 25 5000 lbs 7FBCU25 ↑ 30-7FBCU25 ↑ Dust proof 7FBCHU25 ↑ High capacity (battery compartment) 30-7FBCHU25 ↑ • Dust proof • High capacity (battery compartment) 30 6000 lbs 7FBCU30 ↑ 30-7FBCU30 ↑ Dust proof 32 6500 lbs 7FBCU32 ↑ 30-7FBCU32 ↑ Dust proof 35 8000 lbs 7FBCU35 ↑ 30-7FBCU35 ↑ Dust proof 45 10000 lbs 7FBCU45 ↑ 30-7FBCU45 ↑ Dust proof 55 12000 lbs 7FBCU55 ↑ 30-7FBCU55 ↑ Dust proof

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