Komatsu Manual D87E-2 & D87P-2 Crawler Dozer (EN)

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CEAM007302 Operation & Maintenance Manual D87E-2 D87E-2 D87E-2 D87E-2 D87P-2 D87P-2 D87P-2 D87P-2 CRAWLER DOZER SERIAL NUMBERS D87E-2 D87E-2 D87E-2 D87E-2 P090001 P090001 P090001 P090001 and UP D87P-2 D87P-2 D87P-2 D87P-2 P092001 P092001 P092001 P092001 This material is proprietary to Komatsu America International Company and is not to be reproduced, used, or disclosed except in accordance with written authorization from Komatsu America International Company. It is our policy to improve our products whenever it is possible and practical to do so.

We reserve the right to make changes or add improvements at any time without incurring any obligation to install such changes on products sold previously. Due to this continuous program of research and development, periodic revisions may be made to this publication. It is recom- mended that customers contact their distributor for information on the latest revision. March 2002 Copyright 2002 Komatsu DataKom Publishing Corporation

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EMISSION CONTROL WARRANTY EMISSION CONTROL WARRANTY STATEMENT (APPLIES TO CANADA ONLY) 1. Products Warranted Komatsu America International Company, Komatsu Mining Systems Inc. and Komatsu Utility Corporation (collectively “Komatsu”) produce and/or market products under brand names of Komatsu, Dresser, Dressta, Haulpak and Galion. This emissions warranty applies to new engines bearing the Komatsu name installed in these products and used in Canada in machines designed for industrial off-highway use. This warranty applies only to these engines produced on or after January 1, 2000. This warranty will be administered by Komatsu distribution in Canada. 2.

Coverage Komatsu warrants to the ultimate purchaser and each subsequent purchaser that the engine is designed, built and equipped so as to conform, at the time of sale by Komatsu, with all U.S. Federal emission regulations applicable at the time of manufacture and that it is free from defects in workmanship or material which would cause it not to meet these regulations within five years or 3,000 hours of operation, whichever occurs first, as measured from the date of delivery of the engine to the ultimate purchaser. 3. Limitations Failures, other than those resulting from defects in materials or workmanship, are not covered by this warranty.

Komatsu is not responsible for failures or damage resulting from what Komatsu determines to be abuse or neglect, including, but not limited to: operation without adequate coolant or lubricants; over fueling; over speeding; lack of maintenance of lubricating, cooling or intake systems; improper storage, starting, warm-up, run-in or shutdown practices; unauthorized modifications of the engine. Komatsu is also not responsible for failures caused by incorrect fuel or by water, dirt or other contaminants in the fuel. Komatsu is not responsible for non-engine repairs, “downtime” expense, related damage, fines, all business costs or other losses resulting from a warrantable failure.

KOMATSU IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. This warranty, together with the express commercial warranties, are the sole warranties of Komatsu. THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, OR OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. GARANTIE SUR LE CONTRФLE DES ЙMISSIONS ЙNONCЙ DE GARANTIE SUR LE CONTRФLE DES ЙMISSIONS (APPLICABLE AU CANADA SEULEMENT) : 1. Produits garantis : Komatsu America International Company, Komatsu Mining Systems Inc. et Komatsu Utility Corporation (collectivement Komatsu) produisent et/ou font la mise en marchй de produits portant les noms de marque Komatsu, Dresser, Dressta, Haulpak et Galion.

Cette garantie sur les йmissions s’applique а tous les nouveaux moteurs portant le nom Komatsu, installйs dans ces produits et utilisйs au Canada dans des machines conзues pour utilisation industrielle non- routiиre. Cette garantie s’applique seulement sur les moteurs produits а partir du 1er Janvier 2000. Cette garantie sera administrйe par la distribution de Komatsu au Canada . 2. Couverture:

Komatsu garantit а l’acheteur ultime et chaque acheteur subsйquent que le moteur est conзu, construit et йquipй en toute conformitй, au moment de la vente par Komatsu, avec toutes les Rйglementations fйdйrales amйricaines sur les йmissions applicables au moment de la fabrication et qu’il est exempt de dйfauts de construction ou de matйriaux qui auraient pour effet de contrevenir а ces rйglementations en dedans de 5 ans ou 3000 heures d’opйration, mesurй а partir de la date de livraison du moteur au client ultime. 3. Limitations: Les bris, autres que ceux rйsultant de dйfauts de matйriaux ou de construction, ne sont pas couverts par cette Garantie.

Komatsu n’est pas responsable pour bris ou dommages rйsultant de ce que Komatsu dйtermine comme йtant de l’abus ou nйgligence, incluant mais ne se limitant pas а: l’opйration sans lubrifiants ou agent refroidissants adйquats; la suralimentation d’essence; la survitesse; le manque d’entretien des systиmes de lubrification, de refroidissement ou d’entrйe; de pratiques non-propices d’entreposage, de mise en marche, de rйchauffement, de conditionnement ou d’arrkt; les modifications non-autorisйes du moteur. De plus, Komatsu n’est pas responsable de bris causйs par de l’essence inadйquate ou de l’eau, des saletйs ou autres contaminants dans l’essence.

Komatsu n’est pas responsable des rйparations non-reliйes au moteur, des dйpenses encourues suite aux temps d’arrkts, des dommages relatifs, amendes, et de tout autre coыt d’affaires ou autres pertes rйsultant d’un bris couvert par la garantie. KOMATSU N’EST PAS RESPONSABLE DES INCIDENTS OU DOMMAGES CONSЙQUENTS. Cette garantie, ainsi que les garanties expresses commerciales, sont les seules garanties de Komatsu. IL N’Y A AUCUNE AUTRE GARANTIE, EXPRESSE OU SOUS-ENTENDUE, MARCHANDABLE OU PROPICE A UNE UTILISATION PARTICULIИRE. CEKQ000600 - Komatsu America International Company 12/99

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AVERTISSEMENT DES BLESSURES PEUVENT RЙSULTER ET LA GARANTIE S’ANNULER SI LES RPM DU TAUX D’ESSENCE OU L’ALTITUDE EXCИDENT LES VALEURS MAXIMALES PUBLIЙES POUR CE MODИLE ET SON APPLICATION. NO. SЙRIE FAMILLE DU MOTEUR ENGINE MODEL SERIAL NO. DЙPLACEMENT EXHAUST EMISSION CONTROL SYSTEM 1 - 5 - 3 - 6 - 2 - 4 LITRES CHARGE DE SORTIE ADV. ADV. LOAD OUTPUT Kw ( HP) RPM SЙQUENCE DE MISE А FEU mm 3 /BATTEMENT TAUX D’ESSENCE А ADV. LIMITE D’ЙMISSION DE LA FAMILLE RЙGLAGE DE L’ALLUMAGE - INJECTION INITIALE MADE IN JAPAN DATE DE FABRICATION IMPORTANT ENGINE INFORMATION THIS ENGINE CONFORMS TO YYYY MODEL YEAR U.S. EPA REGULATION AND THE CALIFORNIA REGULATIONS LARGE NON ROAD COMPRESSION IGNITION ENGINES.

THIS ENGINE IS CERTI- FIED TO OPERATE ON DIESEL FUEL. MODИLE DU MOTEUR WARNING INJURY MAY RESULT AND WARRANTY IS VOIDED IF FUEL RATE RPM OR ALTITUDES EXCEED PUBLISHED MAXIMUM VALUES FOR THIS MODEL AND APPLICATION. ENGINE FAMILY LITERS VITESSE STATIQUE DEG. BTDC KOMATSU LTЙE FABRIQUЙ AU JAPON ENGINE DATAPLATE - ENGLISH / FRENCH INFORMATION IMPORTANTE SUR LE MOTEUR CE MOTEUR EST CONFORME AUX NORMES AMЙRICAINES DE L’EPA (ANNЙE DU MODИLE) ET DE LA CALIFORNIE POUR LES MOTEURS LARGES NON-ROUTIERS A IGNI- TION PAR COMPRESSION. CE MOTEUR EST CERTIFIЙ POUR OPERATION А ESSENCE DIЙSEL. SYSTИME DE CONTROLE DES ЙMISSIONS D’ЙCHAPPEMENT PORTЙE DE VALVE А FROID (mm) mm/STROKE FUEL RATE AT ADV.

FAMILY EMISSION LIMIT DATE OF MANUFACTURE KOMATSU LTD. IN. EX. IDLE SPEED RPM INITIAL INJECTION DEG. BTDC TIMING _____________________________________________ DISPLACEMENT FIRING ORDER

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PRODUCT PUBLICATIONS INFORMATION Various product Parts and Service Publications are available to all KOMATSU construction equipment owners, including operation and maintenance manuals, parts books and shop manuals. Special publications, such as service tool, air conditioning and turbocharger shop manuals are also avail- able as well as selected Operation & Service Manuals in foreign languages. The Publications listed below are available for this particular machine(s). DESCRIPTION FORM NUMBER PARTS BOOK - PAPER: Chassis and Engine D87P-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEPB008700 Chassis and Engine D87E-2 . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . BEPB008300 OPERATION AND MAINTENANCE MANUAL: Chassis and Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEAM007302 SHOP MANUAL: Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEBM004801 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SEBM006409 SAFETY MANUAL: Crawler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.CLT80-1 Parts and Service Publications can only be acquired by authorized KOMATSU distributors using the Komatsu America International Company Parts Inventory Processing System (PIPS). If the PIPS system is not available at the distributor location, then the following Requisition for Technical Service Publications and Service Forms can be used. Form KDC91E is shown on the reverse side of this page. PUBINFO.fm 3/12/02

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