PULS Marine Propulsion Engines Manual (EN)

N40469 Title Perkins M300C, M250C, M216C & M190C User’s handbook 6 cylinder, turbocharged, intercooled, diesel engines for marine propulsion applications Publication N40469, Issue 3 © Proprietary information of Wimborne Marine Power Centre, all rights reserved. The information is correct at the time of print. Published in July 2013 by Wimborne Marine Power Centre, Wimborne Marine Power Centre, Wimborne, Dorset, England BH21 7PW Tel: +44(0)1202 796000 Fax: +44(0)1202 796001 E-mail: Marine@Perkins.com www .perkins.com/marine

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Title N40469 Foreword Thank you for purchasing the Perkins M300C, M250C, M216 & M190 marine diesel engine. This manual contains information for the correct operation and maintenance of your Perkins engine. Information contained in this manual is correct at the time of printing. Wimborne Marine Power Centre reserves the right to make changes at any time. If there are any differences between this manual and your engine, please contact the Wimborne Marine Power Centre.

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N40469 Title General safety precautions can cause corrosion in the closed circuit of the cooling system. These safety precautions are important. You must refer also to the local regulations in the country of use. Some items only refer to specific applications. Do not allow sparks or fire near the batteries (especially when the batteries are on charge) because the gases from the electrolyte are highly flammable. The battery fluid is dangerous to the skin and especially to the eyes. Only use these engines in the type of application for which they have been designed. Do not run the engine with the top cover removed.

Disconnect the battery terminals before a repair is made to the electrical system. Do not change the specification of the engine. Only one person must control the engine. It is important to maintain extreme cleanliness when working on the fuel system, since even tiny particles can cause engine or fuel system problems. Ensure that the engine is operated only from the control panel or from the operators position. If your skin comes into contact with high- pressure fuel, obtain medical assistance immediately. Do not smoke when you put fuel in the tank. Clean away fuel which has been spilt. Material which has been contaminated by fuel must be moved to a safe place.

Diesel fuel and lubricating oil (especially used lubricating oil) can damage the skin of certain persons. Protect your hands with gloves or a special solution to protect the skin. Do not put fuel in the tank while the engine runs (unless it is absolutely necessary). Do not wear clothing which is contaminated by lubricating oil. Do not put material which is contaminated with oil into the pockets of clothing. Do not clean, add lubricating oil, or adjust the engine while it runs (unless you have had the correct training; even then extreme care must be used to prevent injury). Discard used lubricating oil in accordance with local regulations to prevent contamination.

Do not make adjustments that you do not understand. Use extreme care if emergency repairs must be made at sea or in adverse conditions. Ensure that the engine does not run in a location where it can cause a concentration of toxic emissions. The combustible material of some components of the engine (for example certain seals) can become extremely dangerous if it is burned. Never allow this burnt material to come into contact with the skin or with the eyes. Other persons must be kept at a safe distance while the engine, auxiliary equipment or boat is in operation. Always close the seacock before the removal of any component of the auxiliary water circuit.

Do not permit loose clothing or long hair near moving parts. Keep away from moving parts during engine operation. Wear a face mask if the glass fibre cover of the turbocharger is to be removed or fitted. Warning! Some moving parts cannot be seen clearly while the engine runs. Always use a safety cage to protect the operator when a component is to be pressure tested in a container of water. Fit safety wires to secure the plugs which seal the hose connections of a component which is to be pressure tested. Do not operate the engine if a safety guard has been removed.

Do not remove the filler cap or any component of the cooling system while the engine is hot and while the coolant is under pressure, because dangerous hot coolant can be discharged. Do not allow compressed air to contact your skin. If compressed air enters your skin, obtain medical help immediately. Do not use salt water or any other coolant which

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N40469 Table of Contents Chapter........................................................................................................................................ Page 1 Engine views..................................................................................

1 Introduction............................................................................................................1 Location of engine parts.........................................................................................2 Front and right side view...............................................................................2 Rear and left side view.................................................................................4 2 General information.......................................................................

5 Introduction............................................................................................................5 Safety notices...............................................................................................5 How to care for your engine...................................................................................6 Engine guarantee...................................................................................................7 Engine identification...............................................................................................7 Contact details.......................................................................................................8 3 Operation instructions...................................................................

9 Running-in..............................................................................................................9 Control panel overview.........................................................................................10 Auxiliary control panel overview...........................................................................11 Digital control panel overview..............................................................................12 Keyswitch panel overview....................................................................................13 Throttle synchronization and slow vessel mode panel.........................................13 Slow vessel mode operation.......................................................................13 Preparations for an engine start...........................................................................14 How to start the engine........................................................................................15 How to stop the engine........................................................................................16 Adjustment of the engine speed range................................................................16 Operational angles...............................................................................................16 Nose down capability..................................................................................16 Circuit breakers....................................................................................................17 4 Engine fluids.................................................................................

19 Fuel specification.................................................................................................19 Low temperature fuels................................................................................19 Lubricating oil specification..................................................................................20 Coolant specification............................................................................................21 5 Regular maintenance...................................................................

23 Maintenance periods............................................................................................23 Schedules...................................................................................................24

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