Yamaha VK540E Snowmobile Service Manual PDF Download (EN)

ESS00002 NOTICE This manual was written by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to put an entire mechanic’s education into one manual, so it is assumed that persons using this book to perform maintenance and repairs on Yamaha snowmobiles have a basic under- standing of the mechanical concepts and pro- cedures inherent in snowmobile repair. Without such knowledge, attempted repairs or service to this model may render it unfit and/or unsafe to use. Yamaha Motor Company, Ltd. is continually striving to improve all models manufactured by Yamaha.

Modifications and significant changes in specifications or procedures will be for- warded to all authorized Yamaha dealers and will, where applicable, appear in future editions of this manual. ESS00004 HOW TO USE THIS MANUAL Particularly important information is distin- guished in this manual by the following nota- tions: The Safety Alert Symbol means ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the snowmo- bile operator, a bystander, or a person inspect- ing or repairing the snowmobile. CAUTION: A CAUTION indicates special precautions that must be taken to avoid damage to the snowmo- bile. NOTE:

A NOTE provides key information that can make procedures easier or clearer. MANUAL FORMAT All of the procedures in this manual are orga- nized in a sequential, step-by-step format. The information has been compiled to provide the mechanic with an easy to read, handy reference that contains comprehensive explanations of all inspection, repair, assembly, and disassembly operations. In this revised format, the condition of a faulty component will precede an arrow symbol and the course of action required to correct the prob- lem will follow the symbol, e.g., Bearings Pitting/damage Replace.

ESS00003 EXPLODED DIAGRAM Each chapter provides exploded diagrams be- fore each disassembly section to facilitate cor- rect disassembly and assembly procedures. VK540E SERVICE MANUAL 2000 by Yamaha Motor Co., Ltd. 1st Edition, July 2000 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan

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AVERTISSEMENT Ce manuel a йtй йcrit par la Yamaha Motor Company а l’intention des concessionnaires Yamaha et de leurs mйcaniciens qualifiйs. Il n’est pas possible de mettre toute la formation d’un mйcanicien dans un seul ma- nuel, et il a donc йtй supposй que les personnes utilisant ce livre pour exйcuter l’entretien et les rйparations des motoneiges Yamaha ont une comprйhension йlйmen- taire des principes mйcaniques et des procйdures inhй- rents а la technique de rйparation de motoneiges. Sans une telle connaissance, l’exйcution de rйparations ou de l’entretien de ce modиle peut le rendre impropre а l’emploi et/ou dangereux. La Yamaha Motor Company, Ltd.

s’efforce en perma- nence d’amйliorer tous ses produits. Les modifications et les changements significatifs dans les caractйristi- ques ou les procйdures seront notifiйs а tous les conces- sionnaire Yamaha et paraotront, а l’endroit appropriй, dans les йditions futures de ce manuel. COMMENT UTILISER CE MANUEL Les informations particuliиrement importantes sont re- pйrйes par les notations suivantes. Le symbole d’alerte signifie ATTENTION! SOYEZ VIGILANT! VOTRE SECURITE EST EN JEU! AVERTISSEMENT Le non-respect des instructions AVERTISSEMENT peut entraoner de sйrieuses blessures ou la mort au pilo- te de la motoneige, а un passant ou а une personne in- spectant ou rйparant la motoneige.

ATTENTION: Un ATTENTION indique les procйdures spйciales qui doivent ktre suivies pour йviter d’endommager la mo- toneige. N.B.: Un N.B. fournit les informations clй pour rendre les procйdures plus faciles ou plus claires. FORMAT DU MANUEL Dans ce manuel, toutes les procйdures sont dйcrites pas а pas. Les informations ont йtй condensйes pour fournir au mйcanicien un guide pratique et facile а lire, conte- nant des explications claires pour toutes les procйdures de dйmontage, rйparation, remontage et vйrification. Dans ce nouveau format, l’йtat d’un composant dйfec- tueux est suivi d’une flиche qui indique les mesures а prendre. Exemple: Roulements Piqыres/Endommagement Remplacer.

VUES EN ECLATE Dans chaque chapitre, chaque section “Dйpose” est prйcйdйe de vues en йclatй rendant plus faciles les pro- cйdures de dйmontage et de remontage. VK540E MANUEL D’ATELIER 2000 Yamaha Motor Co., Ltd. 1иre йdition, Juillet 2000 Tous droits rйservйs. Toute rйimpression ou utilisation sans la permission йcrite de la Yamaha Motor Co., Ltd. est formellement interdite. Imprimй au Japon

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ANMДRKNING Denna handbok som дr skriven av Yamaha Motor Company дr frдmst avsedd fцr Yamaha auktorise- rade eterfцrsдljare och reparatцrer. En utbildad mekanikers erfarenhet kan inte ersдttas med in- struktioner-hur fullstдndiga de дn дr-i en verk- stadshandbok av detta slag. Det fцrutsдtts dдrfцr att den som utfцr reparationer och underhell med ledning av instruktionerna i denna handbok har grundlдggande kunskaper om de fцreskrifter och tillvдgagengssдtt som дr specifika fцr snцskotrars motorer och mekanik. Reparationer och underhell som utfцrs utan dessa nцdvдndiga kunskaper kan leda till att maskinen blir obruklig eller farlig att an- vдnda.

Yamaha Motor Company strдvar stдndigt efter att fцrbдttra sina modeller. Modifikationer och vд- sentliga fцrдndringar i standard eller tillvдgageng- ssдtt meddelas samtliga auktoriserade eterfцrsдl- jare och kommer vid behov att fцras in i senare upplagor av denna handbok. ANVДNDNING AV INSTRUKTIONSBOKEN Sдrskilt viktig information i instruktionsboken har mдrkts ре fцljande sдtt: Symbolen som uppmдrksammar till sдkerhet be- tyder VARNING! VAR РЕ VAKT! DET HANDLAR OM DIN SДKERHET!

VARNING Om VARNINGSINSTRUKTIONERNA inte etlyds, kan detta resultera i saver personskada eller dцdsfall fцr den som kцr denna snцskoter, fцr per- soner i nдrheten, eller fцr en person som inspekte- rar eller reparerar snцskotern. VIKTIGT: VIKTIGT indikerar sдrskilda fцrsiktighetsetgдrder som meste vidtagas fцr att undvika skada ре snц- skotern. OBS: OBS ger nyckelinformation som kan underlдtta el- ler klarlдgga tillvдgagengssдtten. BRUKSANVISNINGENS FORMAT Samtliga procedurer i den hдr instruktionsboken har organiserats i ordningsfцljd, och i ett format som presenteras steg fцr steg.

Denna information har sammanstдllts fцr att ge mekanikern en lдtt- lдst och lдttanvдnd referens som inneheller omfat- tande fцrklaringar av samtliga procedurer som omfattas av inspektion, reparation, isдrtagning och hopsдttning. I denna reviderade instruktionsbok fцljs tillstendet hos en felaktig komponent av en pilsymbol, och de etgдrder som fordras fцr att etgдrda problemet kommer efter denna symbol, t. ex., Lager Gravrost/skada Byt ut. VK540E INSTRUKTIONSBOK 2000 Yamaha Motor Co., Ltd. 1:a upplagan, juli 2000 Alla rдttigheter fцrbehellna. Varje slag av eftertryck eller annat obehцrigt utnyttjande utan skriftlig tilletelse fren Yamaha Motor Co., Ltd. дr uttryckligen fцrbjudet.

Tryckt i Japan DIAGRAM SOM VISAR KOMPONENTERNA I ISДRTAGET TILLSTEND Varje kapitel inneheller diagram som visar kompo- nenterna i isдrtaget tillstend fцre varje paragraf som beskriver isдrtagningen, fцr att underlдtta isдrtagning och hopsдttning.

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ESS00006 ILLUSTRATED SYMBOLS (Refer to the illustration) Illustrated symbols 1 to 8 are designed as thumb tabs to indicate the chapter’s number and content. 1 General information 2 Periodic inspection and adjustment 3 Chassis 4 Power train 5 Engine overhaul 6 Carburetion 7 Electrical 8 Specifications Illustrated symbols 9 to 15 are used to identify the specifications which appear. 9 Filling fluid 10 Lubricant 11 Tightening 12 Wear limit, clearance 13 Engine speed 14 Special tool 15 Ω , V, A Illustrated symbols 16 to 24 in the exploded dia- gram indicate grade of lubricant and location of lubrication point.

16 Apply locking agent (LOCTITE ) 17 Apply Yamabond No.5 18 Apply engine oil 19 Apply gear oil 20 Apply molybdenum disulfide oil 21 Apply wheel bearing grease 22 Apply low-temperature lithium-soap base grease 23 Apply molybdenum disultide grease 24 Use new one

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