Arctic Cat TRV 500 Owner & Service Manual PDF Download (EN)

O P E R A T O R ’ S M A N U A L ! WARNING D aco c n oo rdt ir ne gm to ov te h eth gis u iO dp ee lir na et so r a’s n dM aa gn ru ea el m fr eo nm t wth iti hs A thT eV U.S. Consumer Product Safety Commission. UNDER O thp ee ara gt ei n og f t 1h 6i s i nA cT rV e aif s ey so yu o a ur re c u hn ad ne cer Read this manual carefully. 16 of severe injury or death. It contains important safety information. NEVER operate this ATV if you are under 16. TRV www.arcticcat.com

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Your 2-Up ATV Can Be Hazardous To Operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obsta- cles, if you fail to take proper precau- tions. FAILURE TO FOLLOW THE WARN- INGS CONTAINED IN THIS MAN- UAL CAN RESULT IN SERIOUS INJURY OR DEATH. For your safety, it is important all opera- tors be properly trained to operate an ATV. Training is available: U.S. owners, call 800-887-2887; Canadian owners, call 613-739-1535. For your safety and the safety of a pas- senger, it is important to understand and follow all the warnings contained in this Operator’s Manual and the labels on your ATV prior to riding.

Pour votre sйcuritй, il est importante que tout opйrateur est formй correctement pour opйrer un VTT. Un cours d’instruction est disponible: pour les propriйtaires cana- diens, composez le 613-739-1535. Particularly important information is dis- tinguished in this manual by the follow- ing notations: Keep this Operator’s Manual with your ATV at all times. Labels should be considered as perma- nent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat dealer for a replacement. ! The Safety Alert Symbol means ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED. !

WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION, without the safety alert symbol, is used to address practices not related to personal injury. NOTE: A NOTE provides key information to make procedures easier or more clear. California Proposition 65 ! WARNING This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

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Foreword Congratulations and thank you from Arc- tic Cat Inc. for purchasing an ARCTIC CAT® TRV. Built with American engi- neering and manufacturing know-how, it is designed to provide superior ride, com- fort, and utility. All information in this manual is based on the latest product data and specifica- tions available at the time of printing. Arctic Cat Inc. reserves the right to make product changes and improvements which may affect illustrations or explana- tions without notice. This Operator’s Manual is furnished to make sure that the operator and passenger are aware of safe operating procedures. It also includes information about the gen- eral care and maintenance of your ATV.

Carefully read the following pages. If you have any questions regarding this ATV, contact an authorized Arctic Cat ATV dealer for assistance. Remember, only authorized Arctic Cat ATV dealers have the knowledge and facilities to provide you with the best service possible. 2411-122A Parts and Accessories This Arctic Cat TRV Operator’s Manual should be considered a permanent part of the ATV and must remain with the ATV at the time of resale. If the ATV changes ownership more than once, contact Arctic Cat Inc., Service Department, P.O. Box 810, Thief River Falls, MN 56701, for proper registration information.

When in need of replacement parts, oil, or accessories for your Arctic Cat TRV, be sure to use only GENUINE ARCTIC CAT PARTS, OIL, AND ACCESSO- RIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the standards and requirements of your Arctic Cat TRV. For a complete list of accessories, refer to the current Arc- tic Cat Accessory Catalog. You have chosen a quality Arctic Cat TRV designed and assembled to give depend- able service. Be sure, as the owner/opera- tor of an Arctic Cat TRV, to become thoroughly familiar with its basic opera- tion, maintenance, and storage proce- dures.

Read, understand, and follow the entire Operator’s Manual before operating the ATV to ensure safe and proper use of your new Arctic Cat ATV. Always operate the ATV within your level of skill and cur- rent terrain conditions. To aid in service and maintenance pro- cedures on this ATV, a Service Manual and an Illustrated Parts Manual are available through your local Arctic Cat ATV dealer. Arctic Cat and the ATV Safety Institute recommend that all ATV operators ride the appropriate-sized ATV according to age.

Protect Your Sport Know all local, state/provincial riding laws, Respect your ATV, and Respect the environment We also advise you to strictly follow the recommended maintenance program as outlined. This preventive maintenance program is designed to ensure that all critical components on this ATV are thor- oughly inspected at various intervals. 1 Category Age (Years) Speed Limitations (MPH) Notes Y-12+ 12 or Older 15 - Limited 30 - Maximum Operate Under Adult Supervision T-14 14 or Older 20 - Limited 30 - Limited 38 - Maximum Operate Under Adult Supervision G & S 16 or Older According to Local Regula- tions —

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Table of Contents Foreword.................................................1 Parts and Accessories ..........................1 Limited Warranty ...................................3 Warranty Procedure/Owner Responsibility ....................................4 Arctic Cat ATV Emission Control Warranty Statement...........................5 Arctic Cat Emission Control System Limited Warranty..................6 U.S. EPA Emission Control Statement/ Warranty Coverage (U.S.

Only).........7 Declaration of Conformity.....................8 DIVISION I - SAFETY 2-Up ATV Safety Alert..........................10 Rider Training Course .........................11 Hangtags ..............................................12 Warning Labels & Information.......13-14 Warnings .........................................15-24 Prevention .......................................25-28 Safe Riding Clothing and Gear (Operator and Passenger) ................ 25 TRV Condition...................................... 26 T-CLOC ........................................... 26 First Aid and Survival ...........................

28 Active Riding........................................29 Sound Judgment ............................30-34 Environment......................................... 30 Those Around You................................ 31 Equipment............................................ 32 Load Capacity Ratings......................... 32 Speedrack............................................ 33 Personal Choices ................................. 33 SIPDE ............................................. 34 Supervision ..........................................35 Taking Responsibility............................ 35 Inexperienced Riders ...................... 35 Experienced Riders.........................

35 DIVISION II - OPERATION/ MAINTENANCE TRV Specifications ..............................36 Location of Parts and Controls ..........37 ATV Operation.................................38-48 Basic Operating Maneuvers................. 38 Starting the Engine.......................... 38 BONE-C .......................................... 38 Starting a Cold Engine .................... 39 Handling the TRV (Active Riding Techniques)....................................... 41 Tips ...................................................... 46 General Information....................... 49-60 TRV Identification Numbers ................. 49 Ignition Switch Key ...............................

49 Control Locations And Functions ......... 49 Power Steering (XT/Limited) ................ 53 Speedometer/LCD .......................................54 Oil Level Stick....................................... 55 Windshied (Limited) ............................. 56 Mirrors (Limited)................................... 56 Rear Seat Lock .................................... 56 Front Seat Lock .................................... 57 Storage Box (Limited)........................... 57 Safety Flag Bracket .............................. 57 Rack Loading ....................................... 57 Trailering and Towing............................

58 Transporting ......................................... 58 Gasoline-Oil-Lubricant ......................... 59 Engine Break-In ................................... 60 Burnishing Brake Pads......................... 60 General Maintenance..................... 61-75 Maintenance Schedule......................... 61 Liquid Cooling System ......................... 62 Oil Cooler (1000).................................. 62 Shock Absorbers.................................. 63 General Lubrication.............................. 63 Hydraulic Hand Brake .......................... 65 Brake Fluid ...................................... 65 Brake Lever Lock.............................

65 Brake Hoses.................................... 65 Brake Pads...................................... 65 Rear Foot Brake ................................... 66 Protective Rubber Boots ...................... 66 Battery.................................................. 67 Spark Plug(s) ....................................... 70 Throttle Cable Adjustment.................... 70 Air Filter................................................ 71 Air Filter Housing Drains ...................... 72 Draining V-Belt Cover........................... 72 Tires ..................................................... 72 Wheels .................................................

73 Muffler/Spark Arrester.......................... 73 Light Bulb Replacement....................... 74 Checking/Adjusting Headlight Aim ....... 74 Fuses ................................................... 75 Electrical Output Terminals .................. 75 Tool Storage Tray/Battery Hold-Down .. 75 Preparation For Storage......................76 Preparation After Storage ...................77 Maintenance Record............................78 Change of Address, Ownership, or Warranty Transfer.............................79 Identification Numbers Record....................Inside Back Cover 2

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