Toyota Forklift Manual (EN)

FOREWORD This manual covers the service procedures of the TOYOTA FORKLIFT 6FGl6FD 10 - 30. Please use this manual for providing quick, correct ser - vicing of the corresponding forklift models. This manual deals with the above models as of January 1994. Please understand that disagreement can take place between the descriptions in the manual and actual vehicles due to change in design and specifica - tions. Any change or mod,ifications thereafter will be informed by Toyota Industrial Equipment Parts & Service News. For the service procedures of the mounted engine, read the repair manu - als listed below as reference together with this manual.

(Reference) Repair manuals related to this manual are as follows: TOYOTA INDUSTRIAL EQUIPMENT 5K ENGINE REPAIR MANUAL (No.CE617) TOYOTA INDUSTRIAL EQUIPMENT 4Y ENGINE REPAIR MANUAL (No.CE602) TOYOTA INDUSTRIAL EQUIPMENT 1DZ ENGINE REPAIR MANUAL (No.CE618) TOYOTA INDUSTRIAL EQUIPMENT 22 ENGINE REPAIR MANUAL (No.CE625) TOYOTA MOTOR CORPORATION

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Section Index

SECTION INDEX I NAME I SECTION GENERAL ENGINE CLUTCH - TORQUE CONVERTER TRANSMISSION PROPELLER SHAFT DIFFERENTIAL FRONT AXLE REAR AXLE STEERING @ @ BODY MATERIAL HANDLING SYSTEM CYLINDER OIL PUMP OIL CONTROL VALVE

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General

GENERAL Page ............................................... EXTERIOR VIEWS 0-2 VEHICLE MODEL ............................................... 0 - 3 ................................................ 0 - 6 ......................... HOW TO READ FRAME NUMBER THIS MANUAL 0 - 9 ...................................... 0 - 9 EXPLANATION METHOD ................................................. 0 - 10 TERMINOLOGY ABBREVIATIONS ................................................. 0 - 10 OPERATIONAL TIPS ........................................... 0-11 STANDARD BOLT & NUT TIGHTENING TORQUE ...........................................................

'0-1 2 ........................................................ 0 - 12 ............................... TIGHTENING TORQUE TABLE 0 - 13 BOLT STRENGTH TYPE IDENTIFICATION METHOD PRECOAT BOLTS ............................................... 0 - 14 HIGH PRESSURE HOSE FITTING ..................................... TIGHTENING TORQUE 0 - 14 ............. WIRE ROPE SUSPENSION ANGLE LIST 0 - 15 SAFE LOAD FOR EACH WlRE ROPE SUSPENSION ANGLE 0-15 ..................................... COMPONENTS WEIGHT 0 - 16 ....................................... RECOMMENDED LUBRICANT QUANTITY & TYPES ....................................... 0-17 LUBRICATION CHART ........................................

0-19 .................................. PERIODIC MAINTENANCE 0-21 PERIODIC REPLACEMENT OF PARTS ........................................... AND LUBRICANTS 0 - 27

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General

VEHICLE MODEL Series Load capacity Model Engine model Engine type Drive system 1 ton series 1.0 ton 6FG 10 5K Gasoline Clutch 02-6FG 10 t Torque converter 40-6FG 10 4Y t Clutch 42-6FG 10 t Torque converter 6FD 10 1DZ Diesel Clutch 02-6FD 10 t Torque converter 1.35 ton 6FG 14 5K Gasoline Clutch 02-6FG 14 t Torque converter 40-6FG 14 4Y t Clutch 40-6FG 1 4 t Torque converter 6FD 14 1D Z Diesel Clutch 02-6FD 14 t Torque converter 1.5 ton 6FG 1 5 5K Gasoline Clutch 02-6FG 1 5 t Torque converter 40-6FG 1 5 4Y t Clutch 42-6FG 1 5 t Torque converter 6FD 1 5 1D Z Diesel Clutch 02-6FD 1 5 t Torque converter 1.75 ton 6FG 18 5K Gasoline Clutch 02-6FG 1 8 t Torque converter 40-6FG 18 4Y t Clutch 42-6FG 18 t Torque converter 6FD 18 1D Z Diesel Clutch 02-6FD 18 t Torque converter 2 ton series 2.0 ton 6FG20 5K Gasoline Clutch 02-6FG20 t Torque converter 40-6FG 20 4Y t Clutch 42-6FG20 t Torque converter 60-6FD20 1D Z Diesel Clutch 62-6FD20 t Torque converter

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