Komatsu WA480-5L Wheel Loader Manual (EN)

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CEAM009001 Operation and Maintenance Manual WA480 -5L WHEEL LOADER SERIAL NUMBERS WA480-5L A37001 and UP This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in accordance with written authorization from Komatsu America Corp. It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make changes or add improvements at any time without incurring any obligation to install such changes on products sold previously. Due to this continuous program of research and development, periodic revisions may be made to this publication.

It is recommended that customers contact their distributor for information on the latest revision. June 2005 Copyright 2005 Komatsu Published in USA Komatsu America Corp.

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PRODUCT PUBLICATIONS INFORMATION Various product Parts and Service Publications are available to all KOMATSU construction equipment owners, including operation and maintenance manuals, parts books and service manuals. Special publications, such as service tool, air conditioning and turbocharger service manuals are also available as well as selected Operation and Service manuals in foreign languages. The Publications listed below are available for this particular machine(s). DESCRIPTION FORM NUMBER PARTS BOOK - PAPER: Chassis and Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEPB020601 OPERATION AND MAINTENANCE MANUAL: Chassis and Engine . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEAM009001 SHOP MANUAL Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CEBM009604 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SEBM024208 SAFETY MANUAL Machine Specific . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WLT03-04 Parts and Service Publications can only be acquired by authorized KOMATSU distributors using the Komatsu America Corp. Extranet Literature Ordering System.

If the Extranet Literature Ordering System is not available at the distributor location, then the following Requisition for Technical Service Publications and Service Forms can be used. Form KDC91E is shown on the reverse side of this page. Komatsu America Corp. reserves the right to add a surcharge to all fax orders. PUB INFO PAGE.fm 6/9/05

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REQUISITION FOR TECHNICAL SERVICE PUBLICATIONS AND SERVICE FORMS COMPLETE FORM AND RETURN TO DataKom Publications and Training Division 440 North Fairway Drive Vernon Hills, IL 60061-8112 U.S.A. Attn: Service Publications Fax No. (847) 970-4186 Tel No. (847) 970-5887 SHIP TO COMPANY NAME PURCHASE ORDER NO. ATTN. TYPE or PRINT ONLY STREET ADDRESS ORDER DATE CITY, STATE, ZIP CODE COUNTRY IMPORTANT - TO ASSURE SHIPMENT OF THE CORRECT PUBLICATION(S), THE MODEL NUMBER AND MACHINE SERIAL NUMBER MUST BE SHOWN. KDC91E 071403 CURRENT PRICES WILL BE CHARGED PHONE NO. FAX NO. SHIPPING METHOD DISTR/BRANCH CODE QTY. PUBLICATION FORM NO.

PARTS BOOK P-Paper ➥ M-Microfiche PUBLICATION DESCRIPTION MODEL NUMBER SERIAL NUMBER

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EMISSION CONTROL WARRANTY EMISSION CONTROL WARRANTY STATEMENT (APPLIES TO CANADA ONLY) 1. Products Warranted Komatsu America International Company, Komatsu Mining Systems Inc. and Komatsu Utility Corporation (collectively “Komatsu”) produce and/or market products under brand names of Komatsu, Dresser, Dressta, Haulpak and Galion. This emissions warranty applies to new engines bearing the Komatsu name installed in these products and used in Canada in machines designed for industrial off-highway use. This warranty applies only to these engines produced on or after January 1, 2000. This warranty will be administered by Komatsu distribution in Canada. 2.

Coverage Komatsu warrants to the ultimate purchaser and each subsequent purchaser that the engine is designed, built and equipped so as to conform, at the time of sale by Komatsu, with all U.S. Federal emission regulations applicable at the time of manufacture and that it is free from defects in workmanship or material which would cause it not to meet these regulations within five years or 3,000 hours of operation, whichever occurs first, as measured from the date of delivery of the engine to the ultimate purchaser. 3. Limitations Failures, other than those resulting from defects in materials or workmanship, are not covered by this warranty.

Komatsu is not responsible for failures or damage resulting from what Komatsu determines to be abuse or neglect, including, but not limited to: operation without adequate coolant or lubricants; over fueling; over speeding; lack of maintenance of lubricating, cooling or intake systems; improper storage, starting, warm-up, run-in or shutdown practices; unauthorized modifications of the engine. Komatsu is also not responsible for failures caused by incorrect fuel or by water, dirt or other contaminants in the fuel. Komatsu is not responsible for non-engine repairs, “downtime” expense, related damage, fines, all business costs or other losses resulting from a warrantable failure.

KOMATSU IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. This warranty, together with the express commercial warranties, are the sole warranties of Komatsu. THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, OR OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. GARANTIE SUR LE CONTRФLE DES ЙMISSIONS ЙNONCЙ DE GARANTIE SUR LE CONTRФLE DES ЙMISSIONS (APPLICABLE AU CANADA SEULEMENT) : 1. Produits garantis : Komatsu America International Company, Komatsu Mining Systems Inc. et Komatsu Utility Corporation (collectivement Komatsu) produisent et/ou font la mise en marchй de produits portant les noms de marque Komatsu, Dresser, Dressta, Haulpak et Galion.

Cette garantie sur les йmissions s’applique а tous les nouveaux moteurs portant le nom Komatsu, installйs dans ces produits et utilisйs au Canada dans des machines conзues pour utilisation industrielle non- routiиre. Cette garantie s’applique seulement sur les moteurs produits а partir du 1er Janvier 2000. Cette garantie sera administrйe par la distribution de Komatsu au Canada . 2. Couverture:

Komatsu garantit а l’acheteur ultime et chaque acheteur subsйquent que le moteur est conзu, construit et йquipй en toute conformitй, au moment de la vente par Komatsu, avec toutes les Rйglementations fйdйrales amйricaines sur les йmissions applicables au moment de la fabrication et qu’il est exempt de dйfauts de construction ou de matйriaux qui auraient pour effet de contrevenir а ces rйglementations en dedans de 5 ans ou 3000 heures d’opйration, mesurй а partir de la date de livraison du moteur au client ultime. 3. Limitations: Les bris, autres que ceux rйsultant de dйfauts de matйriaux ou de construction, ne sont pas couverts par cette Garantie.

Komatsu n’est pas responsable pour bris ou dommages rйsultant de ce que Komatsu dйtermine comme йtant de l’abus ou nйgligence, incluant mais ne se limitant pas а: l’opйration sans lubrifiants ou agent refroidissants adйquats; la suralimentation d’essence; la survitesse; le manque d’entretien des systиmes de lubrification, de refroidissement ou d’entrйe; de pratiques non-propices d’entreposage, de mise en marche, de rйchauffement, de conditionnement ou d’arrkt; les modifications non-autorisйes du moteur. De plus, Komatsu n’est pas responsable de bris causйs par de l’essence inadйquate ou de l’eau, des saletйs ou autres contaminants dans l’essence.

Komatsu n’est pas responsable des rйparations non-reliйes au moteur, des dйpenses encourues suite aux temps d’arrkts, des dommages relatifs, amendes, et de tout autre coыt d’affaires ou autres pertes rйsultant d’un bris couvert par la garantie. KOMATSU N’EST PAS RESPONSABLE DES INCIDENTS OU DOMMAGES CONSЙQUENTS. Cette garantie, ainsi que les garanties expresses commerciales, sont les seules garanties de Komatsu. IL N’Y A AUCUNE AUTRE GARANTIE, EXPRESSE OU SOUS-ENTENDUE, MARCHANDABLE OU PROPICE A UNE UTILISATION PARTICULIИRE. CEKQ000600 - Komatsu America International Company 12/99

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