HOME 2. Loosen upper radiator mounting fastener (2). 3. Remove the cooling fan assembly. 11. Replace maxi-fuse and right side cover. 12. Test cooling fan operation. See Electrical Diagnostic Manual. ASSEMBLY 1. See Figure 7-58 . Install cooling fan assembly with fan wiring harness to left side of radiator. sm01026 2 2. See Figure 7-57 . Thread in and tighten fan fasteners (1, 2) to 5-7 Nm (44-62 in-lbs ). INSTALLATION 1. Install radiator/oil cooler assembly. See 5.8 RADIATOR AND OIL COOLER . 2. Mate oil lines quick connect lines. See 5.7 OIL LINE FIT- TINGS . 1 1 3. Mount radiator cover with fasteners and washers.Tighten to 4.1-6.8 Nm (36-60 in-lbs ). 4. See Figure 7-56 .
Cable wrap cooling fan wiring harnesses to crankshaft position sensor (CKP) wiring harness. 5. Mate cooling fan wiring harness connectors. 6. Install left side radiator trim cover and fastener. Tighten to 3-4 Nm (26-35 in-lbs ). 4 3 7. Push rear brake master cylinder reservoir into mounting slots in right side of radiator cover. 8. Install right radiator trim cover and fastener. Tighten to 3- 4 Nm (26-35 in-lbs ). 1. Lower mounting fastener locations 2. Upper mounting fastener location 3. Connectors 4. Wiring harness 9. Fill radiator with engine coolant. See 5.3 ENGINE COOLANT . 10. Fill engine with oil. See 1.8 ENGINE OIL AND FILTER . Figure 7-58. Cooling Fan Assembly 2009 VRSC Service:
Electrical 7-47