International Trucks Service Manual (EN)

SERVICE MANUAL SERVICE MANUAL SECTION LoneStar® and ProStar® Chassis Built January, 2007 and After ELECTRICAL CIRCUIT DIAGRAMS Model: LoneStar Model: ProStar Start Date: 01/15/2007 S08339 02/17/2010 S08339 Copyright©02/17/2010 Navistar, Inc.

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LoneStar® and ProStar® Chassis Built January, 2007 and After ELECTRICAL CIRCUIT DIAGRAMS i Table of Contents 1. TABLE OF CONTENTS (CHAPTER 1)..............................................................................1 2. INSTRUCTIONS AND CHARTS (CHAPTER 2).....................................................................1 2.1. ABBREVIATIONS, P. 1.....................................................................................1 2.2. ACRONYMS, P. 2...........................................................................................2 2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3..............................................................3 2.4.

CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4.............................................4 2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5...................................5 2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6...................................6 2.7. LAMP BULB CHART, P. 7.................................................................................7 2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8.........................................................8 2.9. SCHEMATIC SYMBOL CHART, P. 9.....................................................................9 2.10. SCHEMATIC SYMBOL CHART (CONT.), P.

10......................................................10 2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11.......................................................11 2.12. SCHEMATIC SYMBOL CHART (CONT.), P. 12......................................................12 3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 3)......................................13 3.1. BATTERY FEED, P. 1.....................................................................................13 3.2. BATTERY FEED (CONT.), P. 2...........................................................................14 3.3. BATTERY FEED (CONT.), P. 3...........................................................................15 3.4.

BATTERY FEED (CONT.), P. 4...........................................................................16 3.5. BLANK PAGE, P. 5........................................................................................17 3.6. BLANK PAGE, P. 6........................................................................................18 3.7. IGNITION FEED — STANDARD AND REMOTE START/STOP, P. 7...............................19 3.8. IGNITION FEED — ICON, P. 8...........................................................................20 3.9. IGNITION FEED — STANDARD, P. 9...................................................................21 3.10. IGNITION FEED — STANDARD (LONESTAR), P.

9A...............................................22 3.11. ACCESSORY FEED, P. 10..............................................................................23 3.12. CAB J1939 COMPASS AND ABS EFFECTS, P. 11.................................................24 3.13. CAB J1939 WITH ALL OPTIONS, P. 12..............................................................25 3.14. CAB J1939 WITH ALL OPTIONS, P. 13..............................................................26 3.15. CAB J1939 WITH ALL OPTIONS, P. 13A............................................................27 3.16. CAB J1939 WITH ALL OPTIONS, P. 14..............................................................28 3.17. J1939 ENGINE, P.

15....................................................................................29 3.18. J1939 CHASSIS, P. 16..................................................................................30 3.19. J1939 WITH SLEEPER, P. 17..........................................................................31 3.20. J1708 PRIVATE, P. 18...................................................................................32 3.21. J1708 PUBLIC, P. 19....................................................................................33 3.22. J1708 PUBLIC, P. 20....................................................................................34 3.23. J1708 PUBLIC, P.

20A..................................................................................35 3.24. GROUND — CAB, P. 21.................................................................................36 3.25. GROUND — CAB, P. 22.................................................................................37 3.26. GROUND — CAB, P. 22A...............................................................................38 3.27. GROUND — CAB, P. 23.................................................................................39 3.28. GROUND — CAB, P. 24.................................................................................40 3.29. GROUND — CAB, P.

25.................................................................................41 3.30. GROUND — CAB, P. 26.................................................................................42 S08339

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ii LoneStar® and ProStar® Chassis Built January, 2007 and After ELECTRICAL CIRCUIT DIAGRAMS 3.31. GROUND — CHASSIS, P. 27...........................................................................43 3.32. GROUND — SLEEPER, P. 28..........................................................................44 3.33. GROUND — SLEEPER, P. 29..........................................................................45 3.34. GROUND — SLEEPER, P. 29A........................................................................46 3.35. ENGINE GROUND — IBB ENGINE, P. 30............................................................47 3.36. J1939 DATA LINK — IBB ENGINE, P.

31.............................................................48 3.37. ZERO VOLT REFERENCE, P. 32......................................................................49 3.38. ZERO VOLT REFERENCE, P. 32A....................................................................50 4. CAB ACCESSORIES (CHAPTER 4)...............................................................................51 4.1. CB POWER RADIO, P. 1.................................................................................51 4.2. CIGAR LIGHTER AND TEMPERATURE DISPLAY, P. 2.............................................52 4.3. ELECTRIC WINDOWS AND DOOR LOCKS, P. 3.....................................................53 4.4.

ELECTRIC HORN, P. 4...................................................................................54 4.5. MIRRORS HEATED AND LIGHTED, P. 5..............................................................55 4.6. MIRRORS HEATED AND LIGHTED, P. 6..............................................................56 4.7. TELEMATICS, P. 7........................................................................................57 4.8. SATELLITE COMMUNICATION SYSTEM — QUALCOMM TMCT DAYCAB, P. 8................58 4.9. SATELLITE COMMUNICATION SYSTEM — QUALCOMM TMCT DAYCAB, P. 9................59 4.10. SATELLITE COMMUNICATION SYSTEM — QUALCOMM TMCT SLEEPER, P. 10............60 4.11.

SATELLITE COMMUNICATION SYSTEM — QUALCOMM TMCT SLEEPER, P. 11............61 4.12. SATELLITE COMMUNICATION SYSTEM — QUALCOMM IMCT, P. 12..........................62 4.13. SATELLITE COMMUNICATION SYSTEM — QUALCOMM IMCT, P. 13..........................63 4.14. QUALCOMM IMCT — SLEEPER, P. 14...............................................................64 4.15. PANIC BUTTON, P. 15..................................................................................65 4.16. SATELLITE COMMUNICATION SYSTEM — XATA WITH DAYCAB, P. 16......................66 4.17. SATELLITE COMMUNICATION SYSTEM — XATA WITH SLEEPER, P. 17.....................67 4.18. RADIO ENTERTAINMENT, SPEAKERS, P.

18.......................................................68 4.19. RADIO ENTERTAINMENT, SPEAKERS, P. 18A.....................................................69 4.20. RADIO ENTERTAINMENT, SPEAKERS, P. 19.......................................................70 4.21. RADIO ENTERTAINMENT, SPEAKERS, P. 19A.....................................................71 4.22. SWITCH PACK, P. 20....................................................................................72 4.23. WINDSHIELD WIPER MOTOR, P. 21.................................................................73 4.24. WINDSHIELD WASHER PUMP, P. 22.................................................................74 4.25.

DISPLAY, VEHICLE INFORMATION (VID), P. 23....................................................75 4.26. DISPLAY, DRIVER INTERFACE (DID), P. 23A.......................................................76 4.27. CAT MESSENGER DISPLAY, P. 24....................................................................77 4.28. BEACON LIGHT SWITCH — FOR DUAL CUSTOMER ACCESSORY, P. 25....................78 4.29. DOOR SWITCHES — DOME LAMP, P. 26............................................................79 4.30. SPARE SWITCH — FOR SINGLE CUSTOMER ACCESSORY, P. 27.............................80 4.31. SPARE SWITCH — FOR DUAL CUSTOMER ACCESSORY, P. 28...............................81 4.32.

EATON VORAD EVT-300 SYSTEM, P. 29............................................................82 4.33. EATON VORAD EVT-300 SYSTEM, P. 30............................................................83 4.34. EATON VORAD VS-400, P. 31.........................................................................84 4.35. WABCO ONGUARD WARNING SYSTEM, P. 31A...................................................85 4.36. AWARE II, P. 32..........................................................................................86 4.37. AWARE II, P. 33..........................................................................................87 4.38. AWARE II, P.

34..........................................................................................88 4.39. AWARE II, P. 35..........................................................................................89 4.40. AWARE II, P. 36..........................................................................................90 4.41. QUALCOMM OMNIVISION, P. 37......................................................................91 4.42. QUALCOMM OMNIVISION, P. 38......................................................................92 4.43. MOTIENT MOBILE MAX, P. 39.........................................................................93 S08339

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LoneStar® and ProStar® Chassis Built January, 2007 and After ELECTRICAL CIRCUIT DIAGRAMS iii 4.44. REMOTE RADIO — N/AMP AND N/WIRED REMOTE AND N/DRIVER INTERFACE DISPLAY, P. 40..........................................................................................................94 4.45. REMOTE RADIO — W/AMP AND N/WIRED REMOTE AND N/DRIVER INTERFACE DISPLAY, P. 40A........................................................................................................95 4.46. REMOTE RADIO — N/AMP AND W/WIRED REMOTE AND N/DRIVER INTERFACE DISPLAY, P. 40B........................................................................................................96 4.47.

REMOTE RADIO — W/AMP AND W/WIRED REMOTE AND N/DRIVER INTERFACE DISPLAY, P. 40C........................................................................................................97 4.48. REMOTE RADIO — N/AMP AND N/WIRED REMOTE AND W/DRIVER INTERFACE DISPLAY, P. 41..........................................................................................................98 4.49. REMOTE RADIO — W/AMP AND N/WIRED REMOTE AND W/DRIVER INTERFACE DISPLAY, P. 41A........................................................................................................99 4.50. REMOTE RADIO — N/AMP AND W/WIRED REMOTE AND W/DRIVER INTERFACE DISPLAY, P.

41B......................................................................................................100 4.51. REMOTE RADIO W/AMP AND W/WIRED REMOTE AND W/DRIVER INTERFACE DISPLAY, P. 41C..........................................................................................101 5. CHARGING AND CRANKING SYSTEM (CHAPTER 5)........................................................102 5.1. MANUAL TRANSMISSION, P. 1.......................................................................102 5.2. MANUAL TRANSMISSION (CAT ENGINE), P. 1A...................................................103 5.3. AUTOMATIC TRANSMISSION, P. 2...................................................................104 5.4.

AUTOMATIC TRANSMISSION (CAT ENGINE), P. 2A..............................................105 5.5. FREEDOMLINE TRANSMISSION, P. 3...............................................................106 5.6. FREEDOMLINE TRANSMISSION (CAT ENGINE), P. 3A...........................................107 6. ETHER START AND FAN WIRING (CHAPTER 6)..............................................................108 6.1. ETHER START CUMMINS ISX, P. 1...................................................................108 6.2. FAN WIRING, P. 2........................................................................................109 6.3. FAN WIRING — IBB ENGINE, P.

3....................................................................110 6.4. STARTING AID — COLD START ASSIST (IBB ENGINE), P. 4....................................111 7. ENGINES (CHAPTER 7)............................................................................................112 7.1. ELECTRONIC ENGINE CONTROLS, P. 1............................................................112 7.2. ELECTRONIC ENGINE CONTROLS — CUMMINS ENGINE, P. 2................................113 7.3. ELECTRONIC ENGINE CONTROLS — CAT ENGINE, P. 2A......................................114 7.4. ELECTRONIC ENGINE CONTROLS — CUMMINS ENGINES, P. 3...............................115 7.5.

ELECTRONIC ENGINE CONTROLS WITH ICON, P. 4.............................................116 7.6. ELECTRONIC ENGINE CONTROLS WITH ICON, P. 5.............................................117 7.7. ELECTRONIC ENGINE CONTROLS WITH ICON, P. 6.............................................118 7.8. REMOTE START/STOP, P. 7............................................................................119 7.9. REMOTE START/STOP, P. 8...........................................................................120 7.10. REMOTE START/STOP, P. 8A........................................................................121 7.11. NO IDLE ENGINE HEAT, P.

9.........................................................................122 7.12. TRI-PAC NO IDLE, P. 10...............................................................................123 7.13. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 11.......................................124 7.14. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 12.......................................125 7.15. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 12A.....................................126 7.16. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 13.......................................127 7.17. ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 14.......................................128 7.18.

ELECTRONIC ENGINE CONTROLS (IBB ENGINE), P. 15.......................................129 7.19. AFTERTREATMENT (IBB ENGINE), P. 16..........................................................130 8. GAUGES AND WARNING LIGHTS (CHAPTER 8)..............................................................131 S08339

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