Installation Manual Type DC-DC converter Families PSD, SD, RSD Introduction A DC-DC converter is a device used to convert a DC source from one voltage level to another. Mean Well’s DC-DC converters equipped with internal EMI filter stage that possess the required EMC performance. Installation 1 Before commencing any installation or maintenance work, please disconnect your system from the utility. Ensure that it cannot be re-connected inadvertently! 2 For PCB type, at least 5mm insulation distance around the unit should be kept. 3 Allow good ventilation for the unit in use to prevent it from overheating. Also, a 10-15 cm clearance must be kept when the adjacent device is a heat source.

4 Mounting orientations other than standard orientation or operate under high ambient temperature may increase the internal component temperature and will require a de-rating in output current. Please refer to the specification sheets to receive the optimum mounting position and information about the de-rating curve. 5 Input and Output terminal 6 Torque can be various due to different material, please refer to the following chart.

A Recommend t orque for aluminum Terminal Screw Series Screw Size Suggested Torque SD-15 M3.0 9.2kgf-cm(8lb-inch) SD-25/50/100/150/200/350 M3.5 13.8kgf-cm(12lb-inch) SD-500 M4.0 18.4kgf-cm(16lb-inch) Terminal Screw Series Input Output Screw Size Suggested Torque Screw Size Suggested Torque RSD-30/60/100 M3.5 10kgf-cm(8.7lb-inch) M3.5 10kgf-cm(8.7lb-inch) RSD-150/200 M3.5 10kgf-cm(8.7lb-inch) M4.0 12kgf-cm(10.4lb-inch) RSD-300 M4.0 12kgf-cm(10.4lb-inch) M4.0 12kgf-cm(10.4lb-inch) RSD-500 #6 8kgf-cm(6.9lb-inch) #6 8kgf-cm(6.9lb-inch) SD-1000 M4.0 12kgf-cm(10.4lb-inch) M5.0 10kgf-cm(8.7lb-inch) Size of screw (Imperial units) Recommend torque (kgf-cm) 3-56 4-40 4-48 5-40 5-44 6-32 6-40 8-32 8-36 2.3±20% 3.0±20% 3.3±20% 4.5±20% 4.7±20% 5.6±20% 6.3±20% 10.4±20% 10.8±20%

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Installation Manual B Recommend t orque for iron 7 Recommended input/output wires are shown as below. 8 For PCB type, compatible mating housing please refers to the specifications 9 For enclosed type, make sure that all strands of each stranded wire enter the terminal connection and the screw terminals are securely fixed to prevent poor contact. 10 Special instructions for installation of RSD-500 is shown as below.

Size of screw (Metric Units) Recommend torque (kgf-cm) M2.5 M3 M3.5 M4 M5 M6 M7 M8 2.2±20% 4.1±20% 6.5±20% 9.7±20% 19.5±10% 33.1±10% 55.3±10% 80.6±10% Size of screw (Imperial units) Recommend torque (kgf-cm) 3-56 4-40 4-48 5-40 5-44 6-32 6-40 8-32 8-36 5.0±20% 6.9±20% 7.0±20% 9.4±20% 9.9±20% 12.0±20% 13.4±20% 21.8±20% 23.0±20% Size of screw (Metric Units) Recommend torque (kgf-cm) M2.5 M3 M3.5 M4 M5 M6 M7 M8 4.6±20% 8.8±20% 13.7±20% 20.4±20% 41.1±10% 69.1±10% 117.5±10% 169.4±10% If above mentioned is not enough due to special application，Nylok Blue Patch screw is recommend, and extra torque can be added if needed.

AWG 18 16 14 12 10 8 Rated Current of Equipment (Amp) 6A 6-10A 10-16A 16-25A 25-32A 32-40A Cross-section of Lead(mm2 ) 0.75 1.00 1.5 2.5 4 6 Note: Current each wire carries should be de-rated to 80% of the current suggested above when using 5 or more wires connected to the unit.

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Installation Manual The mounting hole circled in red is the protective ground. Please use M5 screw with the diameter of the screw head less than 8mm. 11 For other information about the products, please refer to www.meanwell.com for details. Warning / Caution !! 1 Risk of electrical shock and energy hazard. All failure should be examined by a qualified technician. Please do not try to fix the converter by yourself! 2 Risk of irreparable damage. Do not reverse polarity, both input and output. 3 Please do not install converters in places with high moisture or near the water. 4 Please do not install converters in places with high ambient temperature or near fire source.

Please refer to the specifications about the maximum ambient temperature limitations. 5 Output current and output wattage must not exceed the rated values on specifications. 6 The ground (FG) must be connected to earth ground. 7 For system considerations, PCB and enclosed type converters may require an additional inrush current limiting circuit to suppress high inrush current surges. If you are uncertain about that circuit, contact Mean Well. 8 All of Mean Well’s converters are designed in accordance with EMC regulations and the related test reports are available by request.

Since they are belong to component power supplies and will be installed inside system enclosure, when they are integrated into a system, the EMC characteristics of the end system must be re- verified again. 9 This product belong to class A information &technology equip. When install in household environment, radiation interference may occur, user must implement corresponding solution. 10 The enclosure of surrounding equipments shall comply with V1 of above flammability capability.

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Installation Manual Manufacturer MEAN WELL ENTERPRISES Co., LTD. No.28, Wuquan 3rd Rd., Wugu Dist., New Taipei City 24891, Taiwan Tel: +886-2-2299-6100 Web: www.meanwell.com Branch Office China MEAN WELL (GUANGZHOU) ENTERPRISES Co., LTD. No.11, Jingu South Road, Huadong Town, Huadu Distric, Guangzhou, Gungzhou, China Tel: +86-20-3773-7100 Web: www.meanwell.com.cn China SUZHOU MEAN WELL TECHNOLOGY Co., LTD. No.269 Changping Rd. , Huangdai Town, Xiangcheng District Suzhou, Jiangsu Province, China Post Code: 215152 Tel: +86-512-6508-8600 Web: www.meanwell.cc U.S.A. MEAN WELL USA, INC. 44030 Fremont Blvd., Fremont, CA 94538, U.S.A. Tel: +1-510-683-8886 Web:

www.meanwellusa.com Europe MEAN WELL EUROPE B.V. Langs de Werf 8, 1185XT Amstelveen, The Netherlands Tel: +31-20-758-6000 Web: www.meanwell.eu 2024.09.18

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