1511 5555 02 (EN)

Trucks • Transmission Telligent automatic transmission in ACTROS and Trucks • Transmission Telligent automatic transmission in ACTROS and ATEGO ATEGO > S i li t t i i Specialist training As at 10/03

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Note: The term »employees« does not imply any preference of gender and incorporated male and refers to maler and female employees alike. 1511 5555 02 - 1 st edition 10.03 124 As at 10/03 2003 Copyright DaimlerChrysler AG Publisher: Global Training This document with all its sections is protected under the laws of copyright. Its use for any purpose whatsoever requires the prior written consent of DaimlerChrysler AG. This applies in particular to its reproduction, distribution, modification, translation, recording on microfilm or storage and/or processing in electronic systems, including databases and on-line services.

This document is intended solely for use in training and is not subject to regular updating. Printed in Germany

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Content 29.10.2003 Title Page Welcome ..................................................................................................................................................................................................................................................1 Training Course Description Code NGAS - MA253..................................................................................................................................................................................3 Overview of shifting systems for ACTROS, AXOR and ATEGO.................................................................................................................................................................4 KontAct network diagram ACTROS models 930 - 934............................................................................................................................................................................6 KontAct network diagram for ACTROS models 930-934; exercise .........................................................................................................................................................8 EAS II (Code GE 2) - evolution of control units ........................................................................................................................................................................................9 EAS II - (Code GE2), function diagram ...................................................................................................................................................................................................10 EAS II (Code GE 2), function ..................................................................................................................................................................................................................12 EAS II - (Code GE2), function diagram; exercise....................................................................................................................................................................................13 Power train networking with EAS II, ACTROS models 930-934; exercise .............................................................................................................................................15 Information exchange on gear shifting EAS ACTROS, models 930-934; exercise ................................................................................................................................17 EAS II - (Code GE2), information exchange and actual values, exercise ...............................................................................................................................................20 EAS II - (Code GE2), components ..........................................................................................................................................................................................................22 EAS II - (Code GE2), control circuit........................................................................................................................................................................................................25 EAS II - (Code GE2), clutch actuator adjustment, exercise ...................................................................................................................................................................27 EAS II - (Code GE2), clutch actuator - clutch control; exercise .............................................................................................................................................................28 EAS II - (Code GE2), versions, exercise..................................................................................................................................................................................................30 EAS II - (Code GE2), teach-in process; exercise ....................................................................................................................................................................................31 TR Content I 1 10/03 Trucks • Transmission Telligent automatic transmission in ACTROS and ATEGO > Specialist training

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EAS II - (Code GE2), teach-in process and teach-in faults; exercise......................................................................................................................................................32 EAS II - (Code GE2), clutch characteristics............................................................................................................................................................................................34 EAS II - (Code GE2), backup mode special features..............................................................................................................................................................................36 EAS II - (Code GE2), drive control actual values and GS II, exercise .....................................................................................................................................................37 Foot throttle actuator, standard quantity; exercise...............................................................................................................................................................................39 Foot throttle actuator, onboard teach-in, ACTROS models 930 - 934 ..................................................................................................................................................40 Troubleshooting chart for GS II and EAS II, TIPS procedure and application ........................................................................................................................................41 Carrying out diagnosis with the layer model .........................................................................................................................................................................................43 EAS II - (Code GE2), practical 1; exercise..............................................................................................................................................................................................50 EAS II - (Code GE2), practical 2; exercise..............................................................................................................................................................................................54 EAS II - (Code GE2), practical 3; exercise..............................................................................................................................................................................................56 AGS (Code GE1), functional description................................................................................................................................................................................................58 AGS (Code GE1), installation survey......................................................................................................................................................................................................59 Design and features of the G60/85 transmission; exercise .................................................................................................................................................................60 G60/85 transmission transverse shift gate; exercise...........................................................................................................................................................................63 ATEGO power train networking control units - AGS (Code GE1), exercise............................................................................................................................................64 ATEGO power train networking engine management - AGS (Code GE1); exercise ...............................................................................................................................65 Power train networking - AGS (Code GE1), ATEGO ...............................................................................................................................................................................67 Power train networking - AGS (Code GE1), ATEGO, exercise................................................................................................................................................................69 AGS (Code GE1), sensor unit operation.................................................................................................................................................................................................71 AGS (Code GE1), sensor unit operation; exercise .................................................................................................................................................................................72 AGS (Code GE1), location of the AGS components on the transmission and their task.......................................................................................................................75 TR Content I 2 10/03 Trucks • Transmission Telligent automatic transmission in ACTROS and ATEGO > Specialist training

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