Cummins HG190 и HG220 Двигатели Руководство (EN)

www.changlin.com.cn Operation and Maintenance Manual C Series Engines (For HG190 / HG220) 1 / 149 pages

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www.changlin.com.cn Foreword This manual contains information for the correct operation and maintenance of your Cummins engine. It also includes important safety information, engine and systems specifications, troubleshooting guidelines, and listings of Cummins Authorized Repair Locations and component manufacturers. Keep this manual with the equipment. If the equipment is traded or sold, give the manual to the new owner. The information, specification, and recommended maintenance guidelines in this manual are based on information in effect at the time of printing. Disel Engine plant of DongFeng Automobile Co, Ltd.reserves the right to make changes at any time without obligation.

If you find differences between your engine and the information in this manual, contact us. The latest technology and the highest quality components were used to produce this engine. When replacement parts are needed, we recommend using only genuine Cummins exchange parts. 2 / 149 pages

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www.changlin.com.cn Table of Contents Section 1‐lntroduction ..................................................................................................................................... 12 To The Owner and Operator ....................................................................................................................... 13 About the Manual ........................................................................................................................................ 13 How to Use the Manual ...............................................................................................................................

13 Symbols........................................................................................................................................................ 14 Illustrations .................................................................................................................................................. 14 General Safety Instructions ......................................................................................................................... 15 Definition of Terms ......................................................................................................................................

16 Section 2‐Engine and Component Identification ............................................................................................ 17 Engine Identification .................................................................................................................................... 18 Engine Dataplate ..................................................................................................................................... 18 Cummins Engine Nomenclature ..............................................................................................................

18 Injection Pump Dataplate ............................................................................................................................ 19 General Specifications ................................................................................................................................. 19 ELECTRICAL SYSTEM .................................................................................................................................... 21 Engine Diagrams ..........................................................................................................................................

22 Section 3‐Operating Instructions ..................................................................................................................... 24 General Operating Instructions ................................................................................................................... 25 Starting Procedure Matrix ....................................................................................................................... 25 In‐Line Pumps‐General Information ............................................................................................................

26 Bosch In‐Line Pump Identification ........................................................................................................... 26 Winterfronts ............................................................................................................................................ 27 Shutters ................................................................................................................................................... 27 Cold Weather Starting Aids .........................................................................................................................

28 Cold Weather Starting With Starting Fluid .................................................................................................. 28 Starting Procedure With Mechanical Or Electrical Metering Equipment ............................................... 28 Using Starting Fluid Without Metering Equipment ................................................................................. 28 Cold Weather Starting with the Flame Start System ................................................................................... 29 Cold Weather Starting with the Electric Grid Heater .................................................................................. 29 3 / 149 pages

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www.changlin.com.cn Starting Procedure After Extended Shutdown or Oil Change ..................................................................... 30 Operating the Engine ................................................................................................................................... 30 Engine Operating Range .............................................................................................................................. 31 Engine Shut‐down Procedure ......................................................................................................................

31 Section 4‐Maintenance Guidelines.................................................................................................................. 32 General Information .................................................................................................................................... 33 Tool Requirements ...................................................................................................................................... 33 C Series Engine Maintenance Schedule .......................................................................................................

34 Section 5‐Daily Maintenance Procedures ....................................................................................................... 36 General Information .................................................................................................................................... 37 Fuel‐Water Separator .................................................................................................................................. 37 Draining ...................................................................................................................................................

37 Lubricating Oil Level .................................................................................................................................... 37 Checking .................................................................................................................................................. 37 Coolant Level ............................................................................................................................................... 38 Checking ..................................................................................................................................................

38 Drive Belt ..................................................................................................................................................... 39 Inspection ................................................................................................................................................ 39 Cooling Fan .................................................................................................................................................. 39 Inspection ................................................................................................................................................

39 Section6‐Maintenance Procedures at 10,000 Kilometers [6,000 Miles], 250 Hours or 3 Months ............ 40 General Information .................................................................................................................................... 41 Lubricating Oil and Filter Change Interval ................................................................................................... 41 Lubricating Oil and Filter .............................................................................................................................

42 Changing .................................................................................................................................................. 42 Air Intake System ......................................................................................................................................... 45 Inspection ................................................................................................................................................ 45 Charge Air Cooler .....................................................................................................................................

45 Air Cleaner ................................................................................................................................................... 46 Restriction................................................................................................................................................ 46 4 / 149 pages

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