Deutz Engine Manual (EN)

erations on the engine, the use of DEUTZ original parts is prescribed. These are specially designed for your engine and guarantee perfect operation. Non-compliance results in the expiry of the warranty! Maintenance and cleaning of the engine should only be carried out when the engine is switched off and has cooled down. You must ensure that the electrical systems have been switched off and the ignition key has been removed. Accident prevention guidelines concerning electrical systems (e.g. VDE-0100/-0101/ -0104/-0105 Electrical protective measures against dangerous touch voltage) are to be observed. When cleaning with fluids, all electrical components are to be covered impermeably.

Use in accordance with the intended pur- pose also implies compliance with the con- ditions laid down by the manufacturer for operation, maintenance and servicing. The engine should only be operated by person- nel trained in its use and the hazards involved. The relevant accident prevention guidelines and other generally accepted safety and industrial hygiene regulations must be ob- served. When the engine is running, there is a risk of injury through: - turning/hot components - engines with positive ignition - ignition systems (high electrical voltage) You must avoid contact at all times! ! !

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0297 9682 en Operation Manual 1012 1013 Please enter the engine serial number here. This number should be quoted when enquiring about customer service, repairs or spare parts (see Section 2.1). Technical modifications required to improve our engines are reserved with regard to specification data and other technical information contained in this Operation Manual. No parts of this Manual may be reproduced in any form or by any means without our written approval. Engine serial number:

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Foreword

Liquid-cooled Deutz engines are designed for a large number of applications. Consequently, a wide range of variants are offered to meet the requirements of specific cases. Your engine is appropriately equipped for the installation concerned, which means that not all of the components described in this Ope- ration Manual are necessarily mounted on your engine. We have endeavoured to highlight any differences so that you will be able to locate the operating and maintenance instructions relevant to your engine quickly and easily. Please read this Manual before starting your engine, and always observe the operating and maintenance instructions.

We are available to help with any additional enquiries Foreword Dear Customer, Sincerely, DEUTZ AG

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Contents

Contents 4 Operating Media 4.1 Lube Oil 4.1.1 Quality 4.1.2 Viscosity 4.2 Fuel 4.2.1 Quality Grade 4.2.2 Winter-Grade Fuel 4.3 Coolant 4.3.1 Water Quality for Coolant Preparation 4.3.2 Coolant Preparation 4.3.3 Cooling System Protective Liquid 5. Routine Maintenance 5.1 Maintenance Schedule 5.2 Maintenance Chart 5.3 Maintenance Record 2.5 Engine cooling 2.5.1 Cooling System Schematic 1012 2.5.2 Cooling System Schematic 1012 E 2.5.3 Cooling System Schematic 1013 2.5.4 Cooling System Schematic 1013 E/ 1013 E 3.

Engine Operation 3.1 Commissioning 3.1.1 Pour in Engine Oil 3.1.2 Filling Oil Bath Air Cleaner 3.1.3 Pour in Fuel 3.1.4 Filling / Venting the Cooling System 3.1.5 Other Preparations 3.2 Starting 3.2.1 Starting 3.3 Monitoring Operation 3.3.1 Engine Oil Pressure 3.3.2 Coolant temperature 3.3.3 Coolant Level / Coolant Level Gauge 3.4 Shutting off 3.4.1 Mechanical shut-off 3.4.2 Electrical shut-off 3.5 Operating conditions 3.5.1 Winter Operation 3.5.2 High Ambient Temperature, High Altitude 2.

Engine Description 2.1 Model 2.1.1 Rating Plate 2.1.2 Position of the Rating Plate 2.1.3 Engine Serial Number 2.1.4 Cylinder numbering 2.2 Engine Illustrations 2.2.1 Operation side 1012 2.2.2 Starter side 1012 2.2.3 Operation side 1012 E 2.2.4 Starter side 1012 E 2.2.5 Operation side 1013 2.2.6 Starter side 1013 2.2.7 Operation side 1013 E 2.2.8 Starter side 1013 E 2.2.9 Starter side Unit Engine BF4M 1013 EC 2.2.10 Operation side Unit Engine BF4M 1013 EC 2.2.11 Starter side Unit Engine BF6M 1013 EC 2.2.12 Operation side Unit Engine BF6M 1013 EC 2.3 Lube Oil Circuit Schematic 2.3.1 Lube Oil Circuit 1012 / 1012 E 2.3.2 Lube Oil Circuit 1013 / 1013 E 2.4 Fuel System 2.4.1 Fuel System Plan 1.

General

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