Deutz Workshop Manual (EN)

307.1100.3.6 AGROTRON 80-85-90-100-105 MK3

AGROTRON 85 MK3 AGROTRON 90 MK3 AGROTRON 100 MK3 AGROTRON 105 MK3 SAME DEUTZ-FAHR DEUTSCHLAND GmbH

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INTRODUCTION

INTRODUCTION INTRODUCTION The purpose of this workshop manual is to provide instruction for repair technicians and a practical guide to improving the quality of repairs. This manual enables repair technicians to acquire a thorough knowledge of the ma- chine, indicating the correct methods for fault diagnosis, for working in safety and for accurate dimensional checks and visual inspections. The instructions also indicate the products to use, the tightening torques and the adjustment data.

The technical material contained in this manual is reserved to Authorised Dealers and Service Centres who will be duly informed of any technical changes to the machines in question through the issue of documents regarding modifications, updates and sup- plements for optional equipment. All technicians and their colleagues are expressly forbidden from reproducing any part of this manual in any form or from communicating the contents to third parties without the express written permission of the Manufacturer, who remains the sole owner of this document with all rights reserved in accordance with applicable laws. 00-1

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SAFETY NOTES

GENERAL SAFETY RULES SAFETY NOTES To ensure that machines entrusted to Authorised Service Centres for repair or overhaul continue to function correctly, it is very important that all repair work is carried out in the prescribed manner. The procedures for checks and repairs indicated in this manual are safe and effective. Some of the operations described require the use of special tools and equipment: these tools have been designed for a specific purpose and may ordered directly from the Manufacturers. DO NOT USE MAKESHIFT TOOLS; not only is there is risk of personal injury, but such tools are rarely suited to the purpose for which they are used.

To prevent injury to operators, the symbols and are used in this manual to indicate the safety precautions required. The warnings accompanying these symbols must always be ad- hered to carefully. In potentially hazardous situations, always give priority to personal safety and take the necessary actions to eliminate the danger. GENERAL SAFETY RULES 1 - Even if you have a thorough knowledge of the machine as regards its com- ponents, operation and controls, always take particular care when carrying out the following operations. Remember that the machine you are working on is in need of repair or overhaul and consequently may not always be- have as expected.

2 - Before starting work, clean the machine thoroughly to remove all mud, dust and road dirt. Also clean the cab to remove all traces of oil, snow and ice from the access steps and grab rails. 3 - When climbing up to or down from the cab, always ensure you maintain three points of contact at a time (foot or handholds) in order to keep your balance and prevent accidental falls. 4 - Always take special care when carrying out fault diagnosis operations; these operations often require two persons, who must never stand in front of the wheels when the engine is running.

5 - When carrying out checks and repairs, wear close-fitting clothing, safety goggles and protective gloves that are suitable for the task (cleaning, draining fluids, repairs). When working near moving parts, long hair should be gathered up and se- cured safely under a cap to prevent the risk of entanglement and sever in- jury. 6 - Do not allow anyone who is not directly involved in the work to come near the machine; ensure that they remain at a safe distance. 7 - Keep well clear of moving parts; when the engine is running, some moving parts are not easily visible and therefore present a risk of entanglement, even if protected by safety guards.

8 - Ensure that the area is well ventilated before starting the engine in order to avoid the formation of dangerous concentrations of toxic gases; always connect suitable fume extraction equipment to the exhaust pipe. 00-3

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SAFETY NOTES

GENERAL SAFETY RULES 9 - Under no circumstances start the engine with the safety guards removed; all repair and adjustment operations must be carried out with the engine stopped. 10 - Do not top up fuel, oil or coolant levels when the engine is running. 11 - Never smoke and ensure there are no naked flames nearby when topping up fuel or oil. Always remove the battery from the machine before recharging. 12 - Before checking or removing the battery, stop the engine and remove the key from the starter switch. 13 - Remove the battery and recharge in a well-ventilated area where the tem- perature exceeds 0°C.

14 - When checking or recharging the battery, do not smoke or allow naked flames in the vicinity as the hydrogen gas given off by the battery is highly explosive. 15 - The liquid (electrolyte) contained in the battery is very harmful if it comes into contact with the skin and the eyes; for this reason, always wear gloves and safety goggles with side shields when checking or topping up the bat- tery. Should any electrolyte accidentally come into contact with your skin, wash the affected parts immediately with copious amounts of water. If electro- lyte comes into contact with your clothing, this should be removed as soon as possible.

In case of accidental ingestion of electrolyte, drink copious amounts of wa- ter, milk or vegetable oil and take antacids such as magnesium, bicar- bonate, etc.. and seek medical attention immediately. 16 - Before working on the electrical systems, always disconnect the battery terminals. IMPORTANT! Always disconnect the negative terminal (--) first and then the positive ter- minal (+); when re-connecting the battery on completion of the work, first connect the positive terminal (+) and then the negative (--). 17 - Before carrying out any arc welding, on the tractor, always disconnect the battery terminals and unplug all the connectors of the electronic control units and the alternator.

18 - When topping up lubricants, always wear suitable protective gloves. 19 - Do not wear clothing contaminated by engine or hydraulic oil; prolonged contact with the skin can be harmful and may cause allergic reactions. 20 - Used engine oil and hydraulic oil must be disposed of in a proper manner; recover used lubricants and dispose of them in accordance with the ap- plicable regulations. 21 - Before carrying out any work on the hydraulic or pneumatic systems, dis- charge all residual pressure from the circuits. 22 - Before carrying out any work on the hydraulic system or engine, allow the oil and engine coolant to cool down. 00-4

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